A fiber preform for use in an overmolding process is provide that includes a fiber bundle arranged in a predetermined pattern and attached to itself with thread stitches to form at least one preform layer. At least one intumescent material is associated with the at least one preform layer. A vehicle component having fire resistant characteristics is also provided that includes a housing having a first side and a second side. The housing has a shape that defines the vehicle component. An intumescent material is provided on at least one of the first side and the second side of the housing.

A system for embroidering a flame-resistant emblem uses flame-resistant threads for both the primary thread and the bobbin thread, as well as any accompanying supplemental fabrics. The flame-resistant primary thread protects the embroidered portion of the underlying material from any direct flame exposure. The flame-resistant bobbin thread ensures that the embroidered pattern cannot fall off of a garment, further flameproofing both the garment and present invention. Furthermore, a backing may be provided as a mechanism for providing a stitchwork surface and for adding dimensionality to the pattern. The backing may also be made of fireproof threads. The apparatus may also be utilized for appending a flame-resistant patch or patches onto a garment. Such a mechanism allows for attachment of flame-resistant threadwork onto any clothing. The primary thread, bobbin thread, backing, and any other additional threads may utilize fire-resistant aramid fibers, which sufficiently fireproofs garments before deployment into potential fire exposure.

Laminates and their process of manufacture, with the laminates made with anti-ballistic materials, such as woven and unwoven fabrics. The laminates are provided with different structures, materials, bondings, and other features, and example methods of manufacturing those laminates efficiently and in mass quantities. The method of production is a process of laminating individual flexible sheets including anti-ballistic material (which may be of woven or unwoven cloth or thin solid sheets or foils comprised of one or more light-weight anti-ballistic materials) into a flexible laminate for use to protect people or spaces from ballistic objects such as bullets and shrapnel from weapons and other moderate to high-kinetic energy objects

The invention provides a process for manufacturing a dynamically warm-keeping garment with a one-way moisture transferring function. The warm-keeping garment is made of a one-way moisture transferring fabric that includes a surface layer, a warm-keeping layer and a lining layer or includes the surface layer, a first warm-keeping layer, an intermediate interlayer, a second warm-keeping layer and the lining layer. The above technical solution addresses the following problems of traditional warm-keeping cotton clothes and down jackets: temperature loss caused by unsmooth sweat discharge; complex and difficult processing due to underarm zippers for venlilation; static damage and possible explosion of washing machines by air pressure due to air tightness during washing.

Described is a composite made from a woven fabric, a non-woven fabric, or a knitted face fabric and a non-woven fabric. The woven fabric, the non-woven fabric, or the knitted face fabric is needle punched such that fibers protrude into the non-woven fabric. The woven fabric, the non-woven fabric, or the knitted face fabric has a first polymer having a first melting point and a second polymer having a second melting point being higher than the first melting point. The nonwoven backing material comprises a third polymer having a third melting point and a fourth polymer having a fourth melting point being higher than the third melting point. The woven fabric, the non-woven fabric, or the knitted face fabric is further bonded to the nonwoven backing material applying heat to at least partially melt or soften the first polymer and the third polymer such that they bond together.

A composite structure of a cargo body and a method of making the same are disclosed. The composite structure includes at least one electrical grid embedded within fiber-reinforced polymer (FRP) layers. The embedded electrical grid includes a plurality of conductive fibers and a plurality of insulating fibers integrated into a polymer matrix of the FRP layers. The embedded electrical grid may be used for power distribution, structural strengthening and stiffness, and/or puncture detection.

A cover for a cushion includes a first panel, a second panel, and a primary receptacle defined between the first panel and the second panel. The primary receptacle may receive a primary cushioning element, such as a pillow, a pillow insert, or a fill material. At least one of the first panel and the second panel includes a secondary cushioning element. The secondary cushioning element may be defined from a compressible, resilient elastomeric material that defines a plurality of thin interconnected walls that in turn define an array of open cells or columns. Each cell or column may have a hexagonal shape, imparting the array of open cells or columns with a honeycomb appearance. Methods for assembling a primary cushioning element with such a cover are also disclosed.

Web material structuring belts that impart structure to a web material during a web material structuring operation and/or structured web material forming operation, method for making same and methods for using same to make structured web materials, for example structured fibrous structures, such as structured sanitary tissue products such as structured toilet tissue, structured paper towels and structured facial tissue are provided.

A composite film including stacking: a first fiber layer, a metal layer with multiple holes, and a second fiber layer, a stitching structure is arranged along the horizontal direction of the first fiber layer and the second fiber layer within areas of the holes of the metal layer; and the stitching structure in each of the holes is connected, but the stitching structures in different holes are not mutually connected. The stitching structures of this invention pass through the first fiber layer and the second fiber layer, fortifying the stress resistant abilities along the radial direction of the composite film, and thus avoid the peeling off of the stacked structure from the radial direction, and with the independent stitching structure formed independently in each of the holes of the metal layer, the stitching structures would not interact with each other, so that even one of the stitching structure is broken, other stitching structures would not be affected, effectively increasing the durability of the product of this invention.

[Front page view] FIG. 1.

[Brief description of the symbols of front page view] 10 composite film 11 first fiber layer 12 metal layer 121 hole 13 second fiber layer 14 stitching structure

An object of the present invention is to provide a stitched fiber-reinforced substrate material capable of suppressing the formation of microcracks in a fiber reinforced composite material. The stitched fiber-reinforced substrate material of the present invention is a fiber-reinforced substrate material formed by stitching reinforcement fiber sheets made of reinforcement fibers using stitching yarns, and the stitching yarn has a linear expansion coefficient in the fiber axial direction of −1×10.sup.−6 to 70×10.sup.−6/K after being heated at 180° C. for 2 hours and then cooled. The stitching yarn is preferably a stitching yarn to which an organic compound having a polar group is adhered.