B32B5/245

ACOUSTICAL THERMAL DECOUPLING SYSTEM

The present invention relates to an acoustical and thermal decoupling system (10) in a form of a polymer tape that includes a closed-cell foam layer (12) having a front side and a reverse side, a pressure sensitive adhesive (14) coated on the reverse side of the closed-cell foam layer (12), and a release liner (16) covering the pressure sensitive adhesive (14) on the reverse side of the closed-cell foam layer (12). The acoustical and thermal decoupling system (10) may be installed directly to a structural member of a building by removing the release liner (16) from the reverse side of the closed-cell foam layer (12) and pressing the reverse side of the closed-cell foam layer (12) against the structural member, allowing the pressure sensitive adhesive (14) to bond the closed-cell foam layer (12) directly to the structural member.

Highly-filled polyurethane composites with fiber reinforcement

Composite panels and methods of preparation are described herein. In some embodiments, the composite panel can include a first fiber reinforcement, a polyurethane composite having a first surface and a second surface opposite the first surface, wherein the first surface is in contact with the first fiber reinforcement; and a cementitious material adjacent the first fiber reinforcement opposite the polyurethane composite. The polyurethane composite can be formed from (i) one or more isocyanates selected from the group consisting of diisocyanates, polyisocyanates, and mixtures thereof, (ii) one or more polyols, and (iii) a particulate filler. The fiber reinforcement can be formed from a woven or non-woven material, such as glass fibers. The composite panel can further include a material, such as a second fiber reinforcement and a cementitious layer, in contact with the second surface of the polyurethane composite. Articles comprising the composite panels are also disclosed.

Skateboard deck
11707898 · 2023-07-25 · ·

A composite panel structure has opposing outer walls or surfaces and a core comprising a plurality of ribs extending between and connected to the outer walls and defining chambers which are filled with expanding foams, non-expanding foams, gases, or a combination thereof. The outer panel surfaces and internal chamber walls or ribs are made of woven or non-woven fibrous material impregnated with one or more resins. The panel structure may be used for making a variety of products including sports equipment such as sports paddles, surfboards, kite boards, skateboards, wakeboards, as well as construction panels for walls, ceilings or floors, display panels, panels for the vehicle industry, furniture, and other structures requiring high strength to weight properties.

Semi-rigid display board

A display board has a foam core with elastomeric properties with a first display layer affixed on one side and optionally a second display layer affixed on a second side. The elastic foam core can have a closed cell structure and be made from a thermoplastic. The display layers can be heat welded directly to the respective sides of the core with or without additional use of adhesive or the layers can be attached via adhesive only and not heat. The foam core has a Shore 00 hardness of 20-100.

ENCAPSULATED FRAGILE INSULATION MATERIALS
20230234323 · 2023-07-27 ·

A composite board comprising (i) a first foam region; (ii) at least one fragile insulating material; and (iii) a second foam region, where said second foam region is substantially devoid of hydrocarbons.

FIBER-REINFORCED RESIN MOLDED BODY AND PRODUCTION METHOD THEREOF, FIBER-REINFORCED RESIN MOLDING PREPREG, FIBER-REINFORCED MOLDED BODY AND PRODUCTION METHOD OF FIBER-REINFORCED MOLDED BODY AND RESIN SHEET, FIBER-REINFORCED SANDWICH COMPOSITE, AND PRODUCTION METHOD OF FIBERREINFORCED MOLDED BODY

In a method for producing a fiber-reinforced resin molded body (10) by heat-compressing fiber substrates (11A to 11D) together with a thermosetting resin (15) so that the thermosetting resin (15) is impregnated into the fiber substrates (11A to 11D) and cured, a thermosetting resin powder (15A) is disposed in contact with at least one surface of the fiber substrates (11A to 11D), the fiber substrates (11A to 11D) are heat-compressed together with the thermosetting resin powder (15A) by a mold (30) so that the thermosetting resin powder (15A) is melted, impregnated into the fiber substrates (11A to 11D), and cured. Also disclosed is a fiber-reinforced resin molded body as well as a vehicle or airframe including a fiber-reinforced resin molded body.

Method For Producing a Moldable, Thermoplastic, Continuous Fiber Reinforced Composite Structure, Moldable Composite Structure, and Device For Producing Same
20230001626 · 2023-01-05 ·

The invention is characterized by a semifinished composite structure product with the at least two layers, of which the at least one layer, in which the continuous fibers are contained, is heated such that the matrix of thermoplastic material is heated within at least one first surface region to or above a melting temperature that can be assigned to the thermoplastic material, and the matrix of thermoplastic material is kept to a temperature below the melting temperature within a second surface region directly adjoining the first surface region. The semifinished composite structure product is heated in this way so that the moldable thermoplastic, continuous fiber-reinforced composite structure in which the continuous fibers within the first surface region are movable relative to each other and those within the second surface region are spatially fixed relative to each other.

NONWOVEN MAT WITH REDUCED PERMEABILITY AND INCREASED CALIPER
20230002945 · 2023-01-05 ·

A nonwoven mat and a method of making a nonwoven mat are provided. The nonwoven mat includes reinforcing fibers and a binder composition that includes a polycarboxy polymer and polymer microspheres. The binder composition may also include low-density fibers, such as microfibrillated cellulose fibers. The polymer microspheres have a thermoplastic shell that encapsulates a blowing agent. The thermoplastic shell has magnesium hydroxide on its outer surface. The components of the binder composition interact with one another and/or the reinforcing fibers to form a nonwoven mat having a less permeable structure and a higher caliper.

DECORATIVE PANEL AND METHOD FOR PRODUCING A PANEL

The invention relates to a floor or wall panel and to a method of producing such panel. The panel comprise at least one core layer comprising at least one composite material, said composite material comprising at least one mineral filler, and at least one thermoplastic binder, which are present in a preferred ratio and composition such that a relatively light weight and rigid panel is obtained.

Functionalized Textile Compositions and Artilces
20230002960 · 2023-01-05 ·

Functionalized textile materials are provided. At least a portion of a textile surface in includes a ceramic material, such as a binderless porous structured ceramic, and optionally, one or more functional layer is applied, resulting in a textile material with one or more desirable functional properties, such as hydrophilicity, hydrophobicity, flame retardancy, photocatalysis, anti-fouling, and/or deodorant properties.