The invention relates to method for producing an artificial turf, comprising the following steps: providing a carrier material having a top and a bottom, providing a plurality of fibres, wherein each fibre comprises two ends extending from the top of the carrier material and comprising a connected region arranged in a loop-like manner at the bottom of the carrier material; feeding the carrier material with the fibres to a heated rotating calender roller; guiding the carrier material with the fibres over at least one sub-region of the surface of the heated rotating calender roller, wherein the connected regions of the fibres and the bottom of the carrier material face the calender roller; during the guiding of the carrier material with the fibres over the at least one sub-region of the surface of the heated rotating calender roller: transferring heat from the heated rotating calender roller to the carrier material with the fibres, and fusing the connected regions of the fibres with the bottom of the carrier material to the artificial turf, and removing and cooling the artificial turf. The invention further relates to an artificial turf comprising: a carrier material having a top and a bottom; a plurality of fibres, wherein each fibre comprises two ends extending from the top of the carrier material and comprising a connected region arranged in a loop-like manner at the bottom of the carrier material, wherein the carrier material is fused at the bottom to the connected regions of the fibres.

A nonwoven laminate, including a nonwoven layer including multicomponent staple fibres and a needled nonwoven layer including monocomponent staple fibres and multicomponent staple fibers, wherein the layers are bonded to each other by melt-bonding, and not by needling. The multicomponent staple fibers include a polyester component and a copolyester component and the monocomponent staple fibers in the needled nonwoven layer are polyester fibers. All fibres of the nonwoven laminate are polyester and/or copolyester fibers, and the needled nonwoven layer has a basis weight of 500 to 2000 g/m2, determined according to DIN EN 29073-1:1992-08. The nonwoven laminate has a bending force of at least 6 N, determined according to ISO 178:2019 for 2 mm deflection.

A method for making nonwoven fabric. The nonwoven fabric can include three-dimensional features that define a microzone comprising a first region and a second region. The first and second regions can have a difference in values for an intensive property. The nonwoven further has a plurality of apertures, wherein at least a portion of the aperture abuts at least one of the first region and the second region of the microzone.

The present invention relates to a method for applying textile to a plane metal substrate, the method comprising the steps of: providing a coiled plane metal substrate; unwinding the coiled plane metal substrate; applying a further adhesive layer onto a top surface of the plane metal substrate; and laminating a layered laminate comprising a carrier film, an intermediate adhesive layer, and a textile top layer onto the top surface of the plane metal substrate, the carrier film contacting the further adhesive, thereby forming a laminated assembly. The invention further relates to a laminated assembly obtainable by the method.

Starch-based packaging material and methods for making the material are described. The starch-based packaging material can comprise layers of expanded starch with a cellulosic web disposed between the layers. The expanded starch can be formed by extruding starch with water which acts as an expanding agent and causes the starch to expand resulting in an extrudate having a density of no more than about 5 lbs/ft.sup.3. An apparatus and methods for post-processing the expanded starch are described wherein the expanded starch is extruded as a tube that enters a funnel and is advanced forward by forced air. The tube passes over a blade where the tube is slit and subsequently opened up into a sheet by a second supply of forced air. The sheet then exits the funnel and can be calendered as well as stacked with subsequent lamination.

A nonwoven fabric comprises a first surface, a second surface, and a visually discernible pattern on at least one of the first and second surfaces. The visually discernible pattern has a regular, repeating pattern of three-dimensional features. Each of the three-dimensional features define a microzone comprising a first region and a second region. The first and second regions having a difference in values for an intensive property. The first surface has a TS7 value in the range of about 1 dB V.sup.2 rms to about 15 dB V.sup.2 rms. The second surface has a TS7 value in the range of about 1 dB V.sup.2 rms to about 15 dB V.sup.2 rms. A ratio of the TS7 value of the first surface to the TS7 value of the second surface is in the range of about 1 to about 3.

The present disclosure may provide a composite decoration board and a manufacturing method thereof. The composite decoration board may include a substrate layer. The substrate layer may include at least one first structural layer and a second structural layer. The at least one first structural layer may be connected to the second structural layer up and down. Ingredients of at least one first structural layer or the second structural layer may include poly(ethylene terephthalateco-1,4-cyclohexylenedimethylene terephthalate) (PETG) resin. A weight of the PETG resin of each first structural layer in the at least one first structural layer may be greater than a weight of the PETG resin of the second structural layer.

A making plastic flooring having a backing contains: a body which has a substrate, a printing layer, and an anti-abrasion layer. A method of making the plastic flooring contains steps of: (A). producing a semi-finished plastic flooring, wherein the semi-finished plastic flooring has the substrate, the printing layer, and the anti-abrasion layer; (B). moving and positioning the semi-finished plastic flooring on a predetermined position of drop plastic equipment, wherein the semi-finished plastic flooring is faced upward; (C). molding the backing, wherein the backing material is melt and is spray onto a bottom of the substrate of the semi-finished plastic flooring by using drop plastic equipment, and the backing material is adhered on the bottom of the substrate of the semi-finished plastic flooring after being solidified; and (D). cutting, wherein the semi-finished plastic flooring having the backing is removed and is cut into a desired size, thus producing the body.

In-line systems and in-line methods are described that can be used to provide lightweight reinforced thermoplastic composite articles that include a textured film layer. The textured film layer can provide one or more of water resistance, flame retardancy, a desired surface roughness or other desired properties. The lightweight reinforced thermoplastic composite articles that include a textured film layer can be used in building applications, in recreational vehicle applications and in other applications as desired.

Described herein are resilient floor coverings produced by using digitally printed UV-cured inks and exhibiting high adhesion properties between an ink layer and a wear layer. Also described herein are methods for manufacturing same. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present invention.