An insulated metal substrate (IMS) and a method for manufacturing the same are disclosed. The IMS includes an electrically conductive line pattern layer, an encapsulation layer, a first adhesive layer, a second adhesive layer, and a heat sink element. The encapsulation layer fills a gap between a plurality of electrically conductive lines of the electrically conductive line pattern layer. An upper surface of the encapsulation layer is flush with an upper surface of the electrically conductive line pattern layer. The first and second adhesive layer are disposed between the electrically conductive line pattern layer and the heat sink element. A bonding strength between the first adhesive layer and the second adhesive layer is greater than 80 kg/cm.sup.2.

Provided is a device in which the metal content existing in a joining interface is controlled. A manufacturing method for the device comprises: a step in which the surfaces of a first substrate and a second substrate are activated using a FAB gun; a step in which a plurality of metals are discharged by using the FAB gun to sputter a discharged metal body comprising the plurality of metals, and the plurality of metals are affixed to the surfaces of the first substrate and the second substrate; a step in which the first substrate and the second substrate are joined at room temperature; and a step in which heating is performed at a temperature that is high in comparison to the agglomeration start temperature of the plurality of metals and of the elements that constitute the first substrate or the second substrate. With regards to the step in which the plurality of metals are affixed, the density of the plurality of metals existing on the joining interface of the first substrate and the second substrate is set to 1×10.sup.12/cm.sup.2 or less by adjusting the exposure area of the discharged metal body.

The present invention relates to process for the production of a coated substrate comprising cellulosic fibres, the process comprising the steps of: i) providing a first substrate comprising cellulosic fibres and having a dry content of less than 50%; ii) applying a coating composition to the first substrate in an amount of more than 5 g/m.sup.2, calculated as dry weight of the coating composition, wherein the coating composition comprises: microfibrillated cellulose (MFC), and optionally a water retention agent selected from carboxymethyl cellulose (CMC), anionic polyacrylamide (A-PAM), sodium polyacrylates, polyacrylic acid derivatives, guar gum, alginate, MFC prepared from carboxymethylated fibers, MFC prepared from oxidized fibers, MFC prepared by CMC-functionalised fibers, and/or combinations thereof; and iii) mechanically dewatering the first substrate.

The present process provides an energy efficient coating process which can be performed online.

A membrane covered panel and a membrane covered panel production method are provided wherein an elastomeric membrane, and preferably, an aqueous elastomeric resin-based membrane, is applied to a finished panel construct, prior to pressing of the membrane covered panel. The method is used to produce panels which can be used in the production of flooring materials, wall panels, furniture, countertops, and the like. The membrane is applied to a transfer film, which transfer film can be removed at any time prior to, or after the pressing operation. The panels produced have a durable but elastic surface which can protect the surfaces of the panel construct. The elastomeric covering on the panel construct also preferably provides a surface which is abrasion resistant, and provides better acoustical properties while providing a soft touch haptic surface.

A fibrous vehicle underbody shield and method for manufacturing the same is provided. A binderless core of non-woven fibrous material defines first and second surfaces of the fibrous vehicle underbody shield. The second surface of the fibrous vehicle underbody is opposite the first surface such that the first and second surfaces are separated by a final product thickness. The first and second surfaces include at least one molded contour that gives the first and second surfaces a non-planar shape. The non-woven fibrous material of the binderless core includes a plurality of fibers that are mechanically entangled with each other and have a coating that withstands a heat exposure of 200 degrees Celsius. The fibrous vehicle underbody shield includes a latex impregnation. The latex impregnation is disposed on at least one of the first and second surfaces and penetrates the non-woven fibrous material of the binderless core an impregnation distance.

Described herein are acoustical panels, comprising: a substrate; a non-woven veil having an airflow resistance of greater than 45 mks rayls, comprising: from about 20 wt. % to about 60 wt. % glass fibers; from about 40 wt. % to about 80 wt. % of a filler; and from about 110 dry g/m.sup.2 to about 135 dry g/m.sup.2 of a coating. Methods of making and using the panels are also described.

An article may include a first polymeric material layer having a surface. A first conductive trace may form at least a portion of the first layer surface. The article may further include a second polymeric material layer. The second layer may have a first surface, a portion of the second layer first surface being bonded to a portion of the first layer surface. The second layer may have a portion of a channel defined therein, the channel at least partially coinciding with a portion of the first conductive trace. The article may also include a first patch interposed between the first layer surface and the second layer first surface. The first patch may span the channel and cover a portion of the first conductive trace.

A production method of a laminate including a substrate and a light-transmitting support plate that are laminated each other via an adhesive layer and a release layer that is altered through absorption of light, the method including a release layer forming step of coating a reactive polysilsesquioxane on a surface of the support plate, the surface being opposed to the substrate, and heating the reactive polysilsesquioxane to perform polymerization, thereby forming the release layer.

The disclosure relates to laminate structures to cover or protect substrates or surfaces. The laminate structure comprises a support layer and a self-sterilizing/antimicrobial layer comprising a sulfonated polymer, capable of killing microbes within minutes and for an extended period of time. The sulfonated polymer has a sufficient degree of sulfonation to kill in less than 120 minutes at least 90% of microbes in contact with the surfaces, and for extended protection of the surfaces for at least one month. The laminate structure is particularly suitable for protecting high-touch surfaces such as door knobs, touch-screens, tables, as well as for use with facemasks, face shields, or as self-sterilizing wraps for surgical instruments and supplies. The laminates can also be used as garments or to cover/protect personnel having contagious diseases, etc., to decrease the transmission of microbes.

A method for manufacturing a vehicle part, including the steps of applying a paint layer on a first face of a transparent or translucent part, applying a varnish layer on the paint layer, partially irradiating the paint layer and the varnish layer with laser radiation so as to etch the paint layer and the varnish layer, and overmolding a semi-transparent film on a second face of the transparent or translucent part opposite the first face.