A floor and wall covering plank includes sequentially, from bottom to top, a waterproof substrate, an adhesive layer, a veneer layer, a paint protective layer, a UV protective layer. The plank may further include optionally one or more of a padding layer and veneer layer below the waterproof substrate. The edges of the planks are routed to form a click locking system, squared or angled edges, or a tongue and groove configuration for assembling different planks together to form a floor or a wall covering. The waterproof substrate includes, in weight percentage, about 20-50% polymer material such as vinyl containing thermoplastics resin, about 20-50% calcium carbonate filler, and about 3-20% of the wood flour. A method is provided to make the floor and wall covering plank. The method includes extruding the waterproof core substrate.

Methods for fabricating Class-A components (CAC) include providing a molding precursor which includes a first and second skin layer each including a fiber reinforcing material embedded in a polymer matrix, a third layer between the first and second skin layers and including a third polymer matrix and a filler material interspersed therein. The fiber reinforcing materials include a plurality of substantially aligned carbon fibers having a plurality of low strength regions staggered with respect to the second axis. The method includes disposing a molding precursor within a die, compression molding the molding precursor in the die, wherein the die includes a punch configured to contact the second skin layer, opening the die to create a gap between the punch and an outer surface of the second skin layer, and injecting a Class-A finish coat precursor into the gap to create a class-A surface layer and form the CAC.

A compostable laminate for food wrap and method for making same. The wrap can include a first layer of paper material, a second layer of paper material, and a series of coatings between the paper materials. The coatings include a first flood coating having water and/or barrier properties, a second flood coating having water and/or oil barrier properties, and a third coating that only partially covers the second flood coating. None of the first, second and third coatings comprise a thermoplastic or polyolefin, and are made substantially from one or more biodegradable and/or compostable materials.

A lightweight building board element, wherein the element has the shape of a first spatially extending wave, wherein the upper side of said element has at least one wave peak and the lower side of said element has at least one wave trough, wherein the first wave expands transversally or radially, and wherein the at least one wave peak and the at least one wave trough exist in the form of a second wave, and wherein the lightweight building board element contains or consists of bonded wood fibers or bonded wood shavings or bonded wood fibers and wood shavings.

The present disclosure relates to a multi-laminate plastic carrier plate having a plurality N of A-B-A layer sequences, wherein the A layer includes a first thermoplastic resin and the B layer includes a second thermoplastic resin, and wherein the first thermoplastic resin is a virgin plastic and the second plastic is a recycled plastic, and wherein 250≥N≥2, preferably 200≥N≥3, preferably 125≥N≥4, still more preferably 100≥N≥5.

An underlay element configured to be provided between a floor covering and a subfloor. The underlay element includes a base matrix and a plurality of restriction members at least partly embedded in the base matrix. The base matrix includes a first material which is compressible and, preferably, foamed. The restriction members include a second material, wherein a size of each of the restriction members exceeds 0.25 mm in at least one direction. A compression of the underlay element is configured to be restricted by the restriction members. Also, a corresponding floor assembly including a floor covering and an underlay element.

A laminated door core for use in fire rated doors includes a center layer having a first side and an opposing second side, where the center layer comprises fire rated particleboard. The laminated door core also includes a first layer comprising calcium silicate adhered to the first side of the center layer, a second layer comprising calcium silicate adhered to the second side of the center layer, a first layer of high-density fiberboard adhered over the first layer of calcium silicate, and a second layer of high-density fiberboard adhered over the second layer of calcium silicate. A vertical stile may be positioned along each opposing longitudinal edge of the laminated door core, and a horizontal rail may be positioned along each of a top end and a bottom end of the laminated door core.

A curative for epoxidized plant-based oils and epoxidized natural rubber is created from the reaction between a naturally occurring polyfunctional acid and an epoxidized plant-based oil is disclosed. The curative may be used to produce at least one of six different materials, wherein each type of material may be configured as a thermosetting elastomer that is crosslinked with β-hydroxyester linkages. The materials may be configured as a leather-like material, a foam material, a molded elastomer, a coating, an adhesive, and/or a rigid or semi-rigid material. Illustrative articles made from any combination of the six materials may be recycled using a mechano-chemical process to de-crosslink the thermosetting elastomer.

Plastic waste is shredded and formed to a desired shape and held together using a binder and/or heat, etc. The resulting composite material may be useful for building and/or furniture and/or flooring, etc. (similar to wood composite board). In some embodiments, the board is highly water resistant. Optionally, the board is made of layers. For example, an inner layer has reduced density and/or an outer layer may have decreased particle size and/or increased fiber content.

A biodegradable insulating panel for a package includes a first layer of biodegradable material, a second layer of biodegradable material opposite the first layer, a moisture repellant layer, a biodegradable honeycomb core, and granulated pith. The moisture repellant layer is disposed on exterior surfaces of the first and second layers. The biodegradable honeycomb core is disposed between the first and second layers. The granulated pith is disposed within the honeycomb core to increase the resistance to heat flow of the panel. The biodegradable insulating panel has a density no greater than about 300 kg/m.sup.3. A biodegradable insulating package includes a plurality of insulating panels. The biodegradable insulating package is thermally insulating such that a temperature of an item disposed in the package increases no greater than 0.24° C./min (e.g., during ASTM D3103 test).