B32B2266/0264

Structural member consisting of dissimilar polymer materials

A structural member including a lightweight core, one or more skins, and a crosslinking nanolayer interposed therebetween that results in significant mechanical strength in the structure. The core is a polymer of reduced density by way of included voids, such as an open or closed cell foam, honeycomb, or corrugated structure. The core polymer has a lower density and may have a higher softening or melting temperature than the polymer skin materials. The core may be discontinuous at the interface with the skin such that only a small percentage of the core surface is actually in contact with the skin compared to the overall area of the interface. The skin may be a thermoplastic layer that attaches to the core material. The skin may be a composite material including non-thermoplastic reinforcements. The crosslinking nanolayer is covalently bonded to the surface of the core material and provides molecular compatibility with the skin material.

Roofing Shingles, Tiles and Shakes

The present disclosure relates generally to roofing elements and methods for making them. In one embodiment, the disclosure provides a roofing element in the form of a roofing shingle that includes a body of a foamed cured cross-linked polymer, the body having a top surface and a bottom surface, the body extending substantially in a plane and having a thickness in the range of 0.5 mm to 35 mm; and a layer of weather-resistant roofing granules disposed on and adhered at the top surface of roofing element. The roofing element can be made by providing a body of wet foamed curable composition, and allowing the curable composition to cure to provide the body of foamed cured cross-linked polymer.

Laminate

A laminate, containing two or more polyolefin resin layers, wherein at least one polyolefin resin layer (A) contains a cellulose fiber including a cellulose fiber having a fiber length of 0.3 mm or more dispersed in the layer; a content of the cellulose fiber in the polyolefin resin layer (A) is 1% by mass or more and less than 60% by mass; and wherein a polyolefin resin layer (B) different from the polyolefin resin layer (A) is laminated in contact with the polyolefin resin layer (A).

COVER MEMBER AND MEMBER SUPPLY ASSEMBLY INCLUDING SAME
20220348393 · 2022-11-03 · ·

A cover member of the present invention is a cover member to be placed on a face of an object to prevent passage of a foreign matter through an opening of the face, the cover member including: a protective membrane having a shape configured to cover the opening when the cover member is placed on the face; and a first substrate layer joined to one of principal surfaces of the protective membrane. The first substrate layer has a laminated structure including at least two substrate films, and is positioned between the protective membrane and the face when the cover member is placed on the face. The at least two substrate films include a non-foam film and a foam film. The cover member of the present invention is suitable for improving the peelability from a member supply sheet.

RECREATIONAL VEHICLE COMPONENT WITH IMAGE AND METHOD OF MANUFACTURING
20230088678 · 2023-03-23 ·

A structural panel for a recreational vehicle includes a plurality of layers laminated together to form a lamination. The lamination forms an outer surface of the structural panel, which is configured to form a sidewall, a ceiling, or a floor of the recreational vehicle when mounted in the recreational vehicle relative to the vehicle chassis. The structural panel further includes an image that is formed on or in one of the plurality of layers in or internal to the structural panel and which is visible at the outer surface. The image is in a location that is in a known fixed registry with a structural reference, such as the outer perimeter, of the structural panel prior to the panel being mounted in the recreational vehicle wherein the location of the image is known relative to the structural reference of the structural panel.

POLYMER-GRAPHENE ENERGY ABSORBING COMPOSITE STRUCTURES AND METHODS OF MANUFACTURE
20230091672 · 2023-03-23 ·

A composite structure includes a foam core formed from a first polymer and between about 0.5 wt. % and about 2.5 wt. % graphene. The foam core has an average pore size between about 25 μm and about 75 μm, and a cell density between about 4×10.sup.6 cells/mm.sup.2 and about 6×10.sup.6 cells/mm.sup.2. Also, an overmolded skin formed from a second polymer and between about 0.25 wt. % and about 5.0 wt. % graphene is disposed on the foam core. A method of manufacturing a composite structure includes injection molding a foam core from a first polymer containing between about 0.25 wt. % and about 5.0 wt. % graphene, and injection molding an overmolded skin from a second polymer containing graphene between about 0.25 wt. % and about 5.0 wt. % graphene.

RESIN MOLDED ARTICLE

A resin molded article includes: a main body portion having a design face and an opposite face thereto, and having a first foamed layer formed inside the main body portion; a protruding portion that is provided at an edge portion of the main body portion, and that protrudes toward a side opposite from the design face in a thickness direction of the main body portion; and a concavity that is recessed from a surface of the opposite face toward a thickness direction side of the main body portion at a root portion of the protruding portion at the opposite face.

THERMALLY INSULATED MEDIUM PIPES HAVING HFO-CONTAINING CELL GAS
20230083971 · 2023-03-16 ·

The invention relates to a thermally insulated conduit pipe, comprising at least one medium pipe, at least one thermal insulation arranged around the medium pipe, and at least one outer jacket arranged around the thermal insulation, wherein the outer jacket possibly comprises a barrier made of plastic, and wherein the thermal insulation comprises a foam, the cell gas of which contains at least 10 vol % HFOs. Such conduit pipe has good insulating behavior, good environmental balance, and is easily producible.

Decorative Surface Covering Element, Surface Covering Element Covering, and Method of Producing Such a Decorative Surface Covering Element
20230083165 · 2023-03-16 ·

The invention relates to a decorative surface covering element, in particular a floor panel, ceiling panel or wall panel. The invention also relates to a panel covering, such as a floor covering, ceiling covering or wall covering, including a plurality of panels. The invention further relates to a method of producing a decorative surface covering element.

Solvent Free Process for Manufacturing Membranes

The invention relates to the manufacturing of porous polymer membranes by (a) providing pellets comprising a polymer matrix and particles in the ratio 90:10 to 10:90, (b) converting said pellets into a non-porous film by a solvent-free process; (c) removing said particles from said film with an aqueous composition to thereby obtain said membrane. The invention further relates to pellets useful in such manufacturing process as well as porous polymer membranes obtainable or obtained by such manufacturing process as well as textile materials and articles containing such membranes; to the use of such pellets, membranes, and articles.