A structural carrier comprising: a foam core and an outer layer, the foam core and the outer layer being free of structurally reinforcing ribs and open pockets, wherein the structural carrier is curable at a temperature of about 0° C. to about 50° C. The structural carrier may also foam at room temperature. The structural carrier may have an adhesive material disposed on at least a portion of the outer layer.

Light weight composites with high flexural strength comprise epoxy foam sandwiched between two layers of facing material have high strength and low weight and can be used to replace steel structures. The facing layer may be fibrous material especially glass or carbon fibres, the facing material is preferably embedded into the epoxy matrix. Alternatively they may be matching box structures or concentric metal tubes. The sandwich structures may be prepared by laying up the fibre; coating and/or impregnating the layer with epoxy resin, laying a layer of heat activatable foamable epoxy material, providing a further layer of the fibrous material optionally coated and/or impregnated with epoxy resin on the foamable material and healing to foam and cure the epoxy materials. Alternatively they may be formed by extrusion of the foamable material between the surface layers.

A foaming adhesive sheet comprising a substrate and an adhesive layer placed on at least one surface side of the substrate; wherein the adhesive layer includes a curable adhesive, and a forming agent; the adhesive layer is placed on an outermost surface; a pressure-sensitive adhesive force of the adhesive layer is 0 N/25 mm or more and 0.1 N/25 mm or less; a static friction coefficient of a surface of the adhesive layer opposite to the substrate is 0.30 or less; and a pencil hardness of a surface of the adhesive layer opposite to the substrate is F or more.

In a laminated steel plate in which steel plates are joined to both faces of a core layer, the core layer is formed of a meshed wire group formed using wires in a mesh form and a resin sheet, the wires forming the meshed wire group have a tensile strength of 601 MPa or higher, and an opening of the meshed wire group is equal to or less than ten times the thickness of the steel plates. By thus defining the tensile strength of the wires, light-weightness can be achieved compatibly with high rigidity and shock resistance, and by defining the opening of the meshed wire group, workability and shape stability after being processed can be improved.

A method of producing a laminated article comprising placing a first metal skin, a core, and a second metal skin freely onto each other as discreet layers to provide a layered component; and forming the layered component into a shaped article via a die prior to producing a laminated article by applying pressure and heat to the shaped article, wherein at least the first skin moves relative to the core and/or second skin during the forming.

A method of forming a sandwich structure including at least partially filling an open volume of an open cellular core with a sacrificial mold material, consolidating the sacrificial mold material to form a sacrificial mold, laying up a composite facesheet on each of at least two surfaces of the open cellular core, co-curing the composite facesheets by applying a consolidation temperature and a compaction pressure to the composite facesheets to form the sandwich structure, and removing the sacrificial mold. The compaction pressure is greater than a compressive strength of the open cellular core and less than a combined compressive strength of the open cellular core and the sacrificial mold.

A structure comprising: (i) a fiber and resin matrix material layer at least partially forming a hollow section of the structure; and (ii) a foamable material layer in direct planar contact with the fiber and resin matrix material layer, the foamable material layer at least partially filling the hollow section.

A ceiling panel having a connection portion at one of end portions on both sides in a first direction of a panel body in a shape of a rectangular flat plate, the connection portion connecting with a connected portion of an adjacent ceiling panel. The connection portion is fixed to the end portion by a fastener, the fastener being fastened to an insertion part inserted into a layer of the panel body from a cut portion opening on a back face of the end portion so as to penetrate a securing part provided along the back face of the end portion.

A panel and a method of making a panel are provided. The panel comprises a cured polymeric foam layer that is formed by application of a foam composition to an edge surface of the panel and then shaped and cured. The panel comprises man-made vitreous fibre or wood wool cement.

Light weight composites with high flexural strength comprise epoxy foam sandwiched between two layers of facing material have high strength and low weight and can be used to replace steel structures. The facing layer may be fibrous material especially glass or carbon fibres, the facing material is preferably embedded into the epoxy matrix. Alternatively they may be matching box structures or concentric metal tubes. The sandwich structures may be prepared by laying up the fibre; coating and/or impregnating the layer with epoxy resin, laying a layer of heat activatable foamable epoxy material, providing a further layer of the fibrous material optionally coated and/or impregnated with epoxy resin on the foamable material and heating to foam and cure the epoxy materials. Alternatively they may be formed by extrusion of the foamable material between the surface layers.