A method of producing a core for a composite panel along a continuous production line is disclosed. The method includes the steps of providing a thermoplastic sheet of material onto the production line and vacuum forming the thermoplastic sheet of material into alternating pairs of matching shapes, providing the thermoplastic sheet of material with alternating pairs of matching shapes onto upper and lower conveyor belts that are operating at lower speeds than the production line causing the pairs of matching shapes to bunch up and form a honeycomb structure, and cutting the honeycomb structure into discrete sections with spaces therebetween. A plurality of reinforced plastic bands with gaps therebetween are provided and the honeycomb structure is aligned with the gaps. The plurality of reinforced plastic bands and the honeycomb structure are secured together.

The present disclosure relates to custom additively manufactured core structures and the manufacture thereof In one aspect, a panel for use in a transport structure includes first and second face sheets, and an additively manufactured (AM) core affixed between the first and second face sheets. The AM core is foldable such that at least one portion of the AM core is movable between a folded position and an unfolded position. In another aspect of the disclosure, a method for producing a panel for use in a transport structure includes additively manufacturing a core is disclosed.

When forming layer stacks in the presence of solder material, uncontrolled flow of the solder material at the interface of two different layers of the layer stack may significantly be mitigated by providing an area of increased pressure in the material of the overlaying foil layer. For example, the area of increased pressure may be generated during the lamination process by providing a pressure inducing structure, for instance on the underlying foil layer, which laterally surrounds the solder material and therefore, in combination with the material of the overlying foil layer, reliably confines the solder material.

The invention relates to a panel, in particular a floor panel or a wall panel configured for forming a floor or wall covering, the panel comprising at least one core layer, the core layer comprising at least one pair of opposite side edges which are provided with complementary coupling parts configured for interconnecting adjacent panels, the core layer comprising an upper core surface and a bottom core surface, and at least one ceramic tile, the ceramic tile comprising an upper surface and a bottom surface and the panel further comprising at least one further layer.

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An acoustic door assembly having 1¾″ thickness, a sound transmission class (STC) rating greater than 50, UL10C 20-minute fire rating, and constructed without sheet metal or lead. In an embodiment, the door assembly includes a frame housing a decoupled internal core sandwiched between two mass-loaded vinyl outer faces. The internal core includes a multi-layering of low-density layers for absorbing high-frequency noise, damping layers of mass-loaded vinyl for absorbing low-frequency noise, and a flame-retardant layer. The outer faces are a multi-layered assembly coupled to a frame of the door assembly and in contact communication to the internal core, the outer faces having layers of mass-loaded vinyl, plywood, high-density fiberboard, and a veneer.

A three-dimensional substrate has a central longitudinal axis extending perpendicular to a central lateral axis. A line taken in a direction parallel to or perpendicular to the central lateral axis of the three-dimensional substrate has a non-apertured, first visually discernible zone in the substrate and a second visually discernible zone in the substrate. The first visually discernable zone has a pattern of three-dimensional features on a first surface or a second surface. At least some of the three-dimensional features define a microzone having a first region and a second region. The first region and the second region have a difference in value for an intensive property. The second visually discernable zone defines apertures. The apertures have an Effective Aperture Area in a range of about 0.3 mm.sup.2 to about 15 mm.sup.2.

An article to be positioned between a rideable animal, such as an equine animal, and a saddle for absorbing and/or wicking perspiration and providing cushioning. The article includes a fibrous layer having generally vertically oriented fibers. The article is a breathable material. The article may be a saddle pad or an insert for a saddle pad.

A fluid containment layer adapted to be used in a pad for absorption, containment, and/or controlled release of liquid or gel, where the fluid containment layer absorbs and/or holds a liquid or gel, such as a disinfecting liquid or gel. The fluid containment layer is resilient and returns to its original shape upon pressure applied thereto. The fluid containment layer includes generally vertically oriented fibers. The fluid containment layer may be used in a self-disinfecting pad.

The present invention relates to a method for producing a paperboard comprising the steps of; providing a furnish comprising cellulosic fibers, applying the furnish on at least one wire to form a web, dewatering the web on said at least one wire by subjecting the web to a pressure above 150 kPa without the use of a press roll nip and thereafter pressing the dewatered web to form a paperboard. The invention also relates to a paperboard and a corrugated board.

Disclosed herein is a composite sandwich panel that includes a first face portion with fully consolidated comingled first fibers and a first thermoplastic matrix. The composite sandwich panel also includes a second face portion with fully consolidated comingled second fibers and a second thermoplastic matrix. Additionally, the composite sandwich panel includes at least one core portion with partially consolidated comingled third fibers and a third thermoplastic matrix. The at least one core portion is interposed between the first and second face portions. The first thermoplastic matrix is melded with the third thermoplastic matrix and the second thermoplastic matrix is melded with the third thermoplastic. A density of the fibers across a thickness of the composite panel is non-uniform.