A gravure printing system is provided. The gravure printing system includes a plate cylinder, an ink source, a cover blade, and a doctor blade. The plate cylinder has a circumferential surface with at least one groove. The ink source is adapted to provider an ink onto the circumferential surface of the plate cylinder. The cover blade is adapted to form an anti-drying layer on the plate cylinder from the ink. The doctor blade is adapted to contact the plate cylinder and fill the at least one groove with the ink. A point on the circumferential surface sequentially passes by the ink source, the cover blade, and the doctor blade as the plate cylinder rotates. A Young's modulus of a material of the cover blade is less than a Young's modulus of a material of the doctor blade. A method of using the gravure printing system is also provided.

A gravure printing system is provided. The gravure printing system includes a plate cylinder, an ink source, a cover blade, and a doctor blade. The plate cylinder has a circumferential surface with at least one groove. The ink source is adapted to provider an ink onto the circumferential surface of the plate cylinder. The cover blade is adapted to form an anti-drying layer on the plate cylinder from the ink. The doctor blade is adapted to contact the plate cylinder and fill the at least one groove with the ink. A point on the circumferential surface sequentially passes by the ink source, the cover blade, and the doctor blade as the plate cylinder rotates. A Young's modulus of a material of the cover blade is less than a Young's modulus of a material of the doctor blade. A method of using the gravure printing system is also provided.

A method of achieving precision registration in a roll to roll process by simultaneously depositing multiple inks onto a printing roll. One of these inks prints a pattern of fiducial marks onto a substrate while another ink prints a predetermined pattern on the same substrate such that the predetermined pattern bears a predictable spatial relationship to the pattern of fiducial marks. Consequently, even if the ink forming the predetermined pattern is invisible, or has such low contrast with the substrate that it is effectively invisible, or even has been dissolved away in a subsequent processing step, it is still possible to know where the predetermined pattern is by referring to the pattern of fiducial marks.

A method for producing color steel plate with multicolored patterns, the PLC control module of servo control system collects the process and rotation speed of each roller of the roller coating unit, calculates out and makes the theoretical roller surface linear velocity be consistent with the process rotation speed; conversely, the actual roller surface linear velocity of each roller of roller coating unit is collected by servo control module having an encoder, and the signal of actual roller surface linear velocity is input into the PLC control system, so that PLC control system can compare actual and theoretical roller surface linear velocity, and adjust current frequency until actual and theoretical roller surface linear velocity are consistent. Control method ensures actual roller surface linear velocity is consistent with process rotation speed, so there is no need to stop the line for adjusting in the production process, thus increasing the production efficiency.

A device (3000) for loading fluid into nozzle(s) of a nozzle-bearing body (3070) includes a first member (3010), having a first surface (3016), and a second member (3020) protruding from the first member (3010). The second member (3020) has second and third surfaces (3028, 3026), the second surface (3028) extending from the first surface (3016) at an angle. The first surface (3016) substantially complements the shape of the nozzle-bearing body's surface (3070). The device (3000) has a recess (3023) defined therein at least in part by the first and second surfaces (3016, 3028). When the device (3000) is placed into a working configuration with the nozzle-bearing body (3070), a tangent to the third surface (3026), in a region of the third surface (3026) proximate to where the second surface (3028) meets the third surface (3026), is substantially parallel to a tangent to the first surface (3016), in a region of the first surface (3016) where the first surface (3016) meets the second surface (3028), wherein, the recess (3023) forms a pocket for receiving the fluid.

Methods and apparatuses for masking the edges of a substrate when performing direct or reverse gravure coating using a kiss-coat configuration, particularly useful for in-line coating of biaxially oriented polymeric films. The methods and apparatuses include a masking plate configured to prevent the edge of a portion of a substrate from contacting a gravure roll, the masking plate includes a top portion having a Rockwell B hardness equal to or greater than 80, and a thickness of between 0.03125 inches and 0.375 inches. This masking plate prevents build-up of coating on the edges of the substrate which otherwise can cause film orientation production instabilities such as film breaks, sticking to tenter clips, and/or edge trim recycling incompatibilities. The masking plate provides a masking method that is effective and durable, minimizing production downtime and maintenance.

Methods and apparatuses for masking the edges of a substrate when performing direct or reverse gravure coating using a kiss-coat configuration, particularly useful for in-line coating of biaxially oriented polymeric films. The methods and apparatuses include a masking plate configured to prevent the edge of a portion of a substrate from contacting a gravure roll, the masking plate includes a top portion having a Rockwell B hardness equal to or greater than 80, and a thickness of between 0.03125 inches and 0.375 inches. This masking plate prevents build-up of coating on the edges of the substrate which otherwise can cause film orientation production instabilities such as film breaks, sticking to tenter clips, and/or edge trim recycling incompatibilities. The masking plate provides a masking method that is effective and durable, minimizing production downtime and maintenance.

In an apparatus for manufacturing an LED reflective sheet, release paper adhesive printing grooves are integrally formed on both sides of a printing roller having pattern printing grooves formed therein along an outer circumference thereof, such that when printing a light-induced pattern on the reflective sheet through the printing roller, a release paper adhesive pattern is also printed, thus both ends of the release paper are adhered to the release paper adhesive pattern during attaching the release paper to the reflective sheet, and thereby preventing an occurrence of a lifting phenomenon between the release paper and the reflective sheet.

In an apparatus for manufacturing an LED reflective sheet, release paper adhesive printing grooves are integrally formed on both sides of a printing roller having pattern printing grooves formed therein along an outer circumference thereof, such that when printing a light-induced pattern on the reflective sheet through the printing roller, a release paper adhesive pattern is also printed, thus both ends of the release paper are adhered to the release paper adhesive pattern during attaching the release paper to the reflective sheet, and thereby preventing an occurrence of a lifting phenomenon between the release paper and the reflective sheet.

A doctor (20), in particular for printing cylinders and coating systems, includes a doctor edge (21), a doctor body (22), and a curved blade profile (25) which is formed between the doctor edge (21) and the doctor body (22). In order to produce a doctor (20) which reduces the maintenance requirements of a gravure, flexographic, offset and/or digital printing machine and increases the service life of a doctor (20), according to the invention the extension of the curved blade profile (25) from the doctor edge (21) to the doctor body (22) is square or cuboid and/or the extension of the curved blade profile (25) from the doctor edge (21) to the doctor body (22) has at least one turning point (26).