Systems and processes for making a flexo plate, and plates made thereby. Non-printing indicia defined by areas of presence and absence of polymer in the plate floor created using microdots imaged during a LAMS layer imaging step are readable downstream of the washing or other non-cured-polymer-removal step but not to print in the printing step. The non-printing indicia may define a repeating pattern of alphanumeric characters, non-text graphics, or a combination thereof. A difference in growth of plate structures corresponding to different types of microdots may be used for characterizing processing conditions.

Systems and processes for making a flexo plate, and plates made thereby. Non-printing indicia defined by areas of presence and absence of polymer in the plate floor created using microdots imaged during a LAMS layer imaging step are readable downstream of the washing or other non-cured-polymer-removal step but not to print in the printing step. The non-printing indicia may define a repeating pattern of alphanumeric characters, non-text graphics, or a combination thereof. A difference in growth of plate structures corresponding to different types of microdots may be used for characterizing processing conditions.

There is described a process of measuring print-to-print register of a multicolour print (A-D) provided in an effective printed area (EPA) of the surface of printed material, which multicolour print (A-D) is formed on the printed material by means of one or more printing presses and includes at least a first pattern (A) and a second pattern (B) distinguishable from the first pattern (A), the effective printed area (EPA) being provided with a matrix arrangement of individual imprints (P) which are each provided with the multicolour print (A-D) and are repeated over the surface of the effective printed area (EPA) along a pattern of rows and columns. Measurement of an actual print-to-print register between the first and second patterns (A, B), as reflected on the printed material, is derived from processing and finding a correspondence between (i) at least one sample image (SI.sub.A, SI.sub.B) of the printed material covering at least a portion of the first and second patterns (A, B), and (ii) at least one corresponding reference image (RI.sub.A, RI.sub.B) generated using prepress design data of the first and second patterns (A, B). Furthermore, the process is repeated for multiple ones of the individual imprints (P) so as to derive a set of multiple measurements of the actual print-to-print register between the first and second patterns (A, B) at various imprint locations over the effective printed area (EPA), which set of multiple measurements is mapped into a corresponding print-to-print register map (M.sub.B-A, M.sub.C-A, M.sub.D-A, . . . ) that is representative of print-to-print register deviations at the various imprint locations. Also described is a measuring device for carrying out this process and a process of measuring and correcting print-to-print register of a multicolour print.

There is described a process of measuring print-to-print register of a multicolour print (A-D) provided in an effective printed area (EPA) of the surface of printed material, which multicolour print (A-D) is formed on the printed material by means of one or more printing presses and includes at least a first pattern (A) and a second pattern (B) distinguishable from the first pattern (A), the effective printed area (EPA) being provided with a matrix arrangement of individual imprints (P) which are each provided with the multicolour print (A-D) and are repeated over the surface of the effective printed area (EPA) along a pattern of rows and columns. Measurement of an actual print-to-print register between the first and second patterns (A, B), as reflected on the printed material, is derived from processing and finding a correspondence between (i) at least one sample image (SI.sub.A, SI.sub.B) of the printed material covering at least a portion of the first and second patterns (A, B), and (ii) at least one corresponding reference image (RI.sub.A, RI.sub.B) generated using prepress design data of the first and second patterns (A, B). Furthermore, the process is repeated for multiple ones of the individual imprints (P) so as to derive a set of multiple measurements of the actual print-to-print register between the first and second patterns (A, B) at various imprint locations over the effective printed area (EPA), which set of multiple measurements is mapped into a corresponding print-to-print register map (M.sub.B-A, M.sub.C-A, M.sub.D-A, . . . ) that is representative of print-to-print register deviations at the various imprint locations. Also described is a measuring device for carrying out this process and a process of measuring and correcting print-to-print register of a multicolour print.

An apparatus, a printing press and method for correcting the printing position of a printing unit of a printing press that has at least one sensor unit, where the method incudes the steps of detecting an actual position of at least one print mark via the sensor unit, where the print mark is printed onto a printing material via the printing unit, determining of a deviation of the detected actual position from a setpoint position, determining at least one difference value that characterizes the deviation, determining a buffer value from a number of basic values previously stored in a memory, determining a correction value by subtracting the buffer value from the difference value, storing the determined correction value in the memory as one of the basic values, and correcting the printing position based on the determined correction value.

A method for checking the maintenance of register of printing images to be printed on two opposite sides of a printing material, in which the first side of the printing material is printed in a rotary printing press by a first printing unit cylinder, and in which the second side of the printing material, which lies opposite to first cite, is printed in the printing press by a second printing unit cylinder which interacts with the first printing unit cylinder. A printed image is printed by the first printing unit cylinder under the second printing unit cylinder. Afterwards, the printing material is printed in contact with the two interacting printing unit cylinders with the printing image, which is printed under the second printing unit cylinder, being printed onto the same side of the printing material together with an identical or a different printing image which is to be printed by the second printing unit cylinder during continuous printing of the rotary printing press. The printed images, which are printed together onto the same side of the printing material, are subsequently checked, with regard to their maintenance of register.

In a register error detection device, an image capturing unit captures an image of two first register marks of a first color printed on a substrate by a first plate cylinder of a rotary printing press and a second register mark of a second color printed on the substrate by a second plate cylinder of the rotary printing press. A calculation unit calculates a register error based on the number of pixels between a reference position located between the two first register marks and a comparison position that is based on the second register mark in the image captured by the image capturing unit.

In a register error detection device, an image capturing unit captures an image of two first register marks of a first color printed on a substrate by a first plate cylinder of a rotary printing press and a second register mark of a second color printed on the substrate by a second plate cylinder of the rotary printing press. A calculation unit calculates a register error based on the number of pixels between a reference position located between the two first register marks and a comparison position that is based on the second register mark in the image captured by the image capturing unit.

A method for checking the maintenance of register of printing images to be printed on two opposite sides of a printing material, in which the first side of the printing material is printed in a rotary printing press by a first printing unit cylinder, and in which the second side of the printing material, which lies opposite to first cite, is printed in the printing press by a second printing unit cylinder which interacts with the first printing unit cylinder. A printed image is printed by the first printing unit cylinder under the second printing unit cylinder. Afterwards, the printing material is printed in contact with the two interacting printing unit cylinders with the printing image, which is printed under the second printing unit cylinder, being printed onto the same side of the printing material together with an identical or a different printing image which is to be printed by the second printing unit cylinder during continuous printing of the rotary printing press. The printed images, which are printed together onto the same side of the printing material, are subsequently checked, with regard to their maintenance of register.

Thin film labels, systems, and methods of making and using thereof are described. The thin film systems contain a label and a carrier film, where the label contains an overprint layer, indicia, and an adhesive layer. The carrier film may be coated on one or both sides with a release liner. The adhesive layer can be any suitable adhesive, such as a pressure sensitive adhesive, a fluid activatable adhesive, a heat activated adhesive, or a contact activated adhesive. The label is formed by printed or coating one or more layers of precursor material on the carrier film using standard printers. Suitable precursor materials include, but are not limited to epoxys, solvent cast films, polyurethane dispersions, such as acrylic-urethane hybrid polymer dispersions and polyester-polyurethane dispersions. After the overprint layer dries or is cured, the indicia are printed onto the overprint layer, then the adhesive is coated on top of the indicia.