A transaction card, and processes for the manufacture thereof, having a core layer, optionally, one or more layers or coatings over the core layer, and at least one of a magnetic stripe, a machine readable code, and a payment module chip disposed in or on the card and suitable for rendering the card operable for conducting a transaction. The core layer comprises a metal-doped cured epoxy comprised of metal particles distributed in a binder consisting essentially of a cured, polymerized epoxy resin, the core comprising greater than 50%, preferably greater than 75%, and more preferably greater than 90%, of the weight and/or volume of the card. In some embodiments, the core includes a metal insert enveloped with the metal-doped curable epoxy, wherein the periphery of the epoxy extends beyond the periphery of the metal insert and has material properties more conducive to cutting or punching than the metal insert.

A structure for secure containment of information (SSCI) that is in the form of a laminate which includes at least two layers. The laminate is constructed to contain information such as a code, serial number, informational feature, encryption key or personal identification number (PIN). The information is located between the layer of the laminate such that the code, serial number, informational feature, encryption key, or PIN is not detectable from outside the laminate. The SSCI is configured to provide access and expose the code, serial number, informational feature, encryption key, or PIN by delaminating at least one layer, thereby indicating that tampering has occurred to the laminate. The SSCI can also function as a public key or private key for a blockchain, to provide access to a physical lock or to provide account access to claim financial value.

A structure for secure containment of information (SSCI) that is in the form of a laminate which includes at least two layers. The laminate is constructed to contain information such as a code, serial number, informational feature, encryption key or personal identification number (PIN). The information is located between the layer of the laminate such that the code, serial number, informational feature, encryption key, or PIN is not detectable from outside the laminate. The SSCI is configured to provide access and expose the code, serial number, informational feature, encryption key, or PIN by delaminating at least one layer, thereby indicating that tampering has occurred to the laminate. The SSCI can also function as a public key or private key for a blockchain, to provide access to a physical lock or to provide account access to claim financial value.

A manufacturing assembly for the creation of laminate constructions includes a calendar device arranged to accept a laminate of three or more layers of material stock, as provided by a matching three or more rolls of the material stock. A sheeting device is arranged downstream from the calendar device for cutting the laminate into predetermined sizes, such that the laminate is kept in a non-rolled, planar orientation subsequent to the laminate exiting the calendar and before the laminate is sheeted by the sheeting device.

According to one aspect, the invention relates to an optical safety component having a plasmonic effect intended to be observed by transmission, including two layers (101, 103) made of a transparent dielectric material, a metal layer (102) that is arranged between said layers made of dielectric material to form two dielectric-metal interfaces (105, 106), and is structured to form on at least a portion thereof corrugations (104) that are capable of coupling surface plasmon modes supported by said dielectric-metal interfaces with an incident light wave. The corrugations are arranged in a first coupling area in a first main direction and in at least one second coupling area separate from said first coupling area, in a second main direction that is substantially perpendicular to said first main direction, said metal layer being continuous on each one of said coupling areas.

According to one aspect, the invention relates to an optical safety component having a plasmonic effect intended to be observed by transmission, including two layers (101, 103) made of a transparent dielectric material, a metal layer (102) that is arranged between said layers made of dielectric material to form two dielectric-metal interfaces (105, 106), and is structured to form on at least a portion thereof corrugations (104) that are capable of coupling surface plasmon modes supported by said dielectric-metal interfaces with an incident light wave. The corrugations are arranged in a first coupling area in a first main direction and in at least one second coupling area separate from said first coupling area, in a second main direction that is substantially perpendicular to said first main direction, said metal layer being continuous on each one of said coupling areas.

A system and method of using the same, wherein the system comprises: an optical surface having a diffractive image generating structure disposed thereon, the diffractive image generating structure itself comprising a layer of reflective material incorporating a plurality of grooved diffractive elements each having a periodic wave surface profile, the periodic wave surface profiles each having a groove alignment direction; a source of incident electromagnetic radiation arranged to illuminate the diffractive elements at an angle of incidence substantially normal to the plane of the surface of the diffractive elements; means for polarising the radiation from the source, and means for polarising radiation reflected from the diffractive elements; wherein the diffractive elements are configured such that, in use, polarisation conversion of the incident radiation takes place, and wherein the diffractive elements are disposed in a two dimensional array of pixels to represent an image; and further wherein the means for polarising is arranged to pass incident radiation having a polarisation state of approximately 45° azimuth to the groove alignment direction, and is arranged to select a polarisation, using the means for polarising the radiation reflected from the diffractive elements, and to pass radiation of the selected polarisation to a detection point.

A system and method of using the same, wherein the system comprises: an optical surface having a diffractive image generating structure disposed thereon, the diffractive image generating structure itself comprising a layer of reflective material incorporating a plurality of grooved diffractive elements each having a periodic wave surface profile, the periodic wave surface profiles each having a groove alignment direction; a source of incident electromagnetic radiation arranged to illuminate the diffractive elements at an angle of incidence substantially normal to the plane of the surface of the diffractive elements; means for polarising the radiation from the source, and means for polarising radiation reflected from the diffractive elements; wherein the diffractive elements are configured such that, in use, polarisation conversion of the incident radiation takes place, and wherein the diffractive elements are disposed in a two dimensional array of pixels to represent an image; and further wherein the means for polarising is arranged to pass incident radiation having a polarisation state of approximately 45° azimuth to the groove alignment direction, and is arranged to select a polarisation, using the means for polarising the radiation reflected from the diffractive elements, and to pass radiation of the selected polarisation to a detection point.

A visual display assembly useful as an authentication or anti-counterfeiting element. The assembly includes a substrate and, on a surface of the substrate, an array of micro mirrors receiving ambient light. Each mirror includes a reflective surface to reflect the ambient light so as to display an image that appears to float in a plane, which is spaced a distance apart from the surface of the substrate. The image includes a plurality of pixels, and the array of micro mirrors includes for each of the pixels a set of the micro mirrors each having a reflective surface oriented to reflect the ambient light toward a point on the plane corresponding to one of the pixels. Each of the sets of the micro mirrors includes a plurality of the micro mirrors, and the reflected ambient light each set of micro mirrors intersects to illuminate or write a pixel of an image.

A visual display assembly useful as an authentication or anti-counterfeiting element. The assembly includes a substrate and, on a surface of the substrate, an array of micro mirrors receiving ambient light. Each mirror includes a reflective surface to reflect the ambient light so as to display an image that appears to float in a plane, which is spaced a distance apart from the surface of the substrate. The image includes a plurality of pixels, and the array of micro mirrors includes for each of the pixels a set of the micro mirrors each having a reflective surface oriented to reflect the ambient light toward a point on the plane corresponding to one of the pixels. Each of the sets of the micro mirrors includes a plurality of the micro mirrors, and the reflected ambient light each set of micro mirrors intersects to illuminate or write a pixel of an image.