A system is capable of generating identifications that include distinctive line patterns corresponding to different portions of secure customer information. In some implementations, data indicating one or more linear patterns and data indicating customer information to be embedded within an identification document is obtained. Respective subsets of the customer information are assigned to each of the one or more linear patterns. A photographic image to be included within the identification document is then modified based at least on generating a portion of the photographic image that is composed of at least one of the one or more linear patterns. The modified photographic image is then disposed on an identification document to yield embedded customer information.

A bending system for separating a page from a cover of a value document, wherein the page is connected to a spine of the cover, the spine separating the cover in first and second cover potions, wherein an angle is formed between the first and second cover portions. The bending system includes a bending unit connected to a motor, wherein the motor is configured to operate the bending unit such that the bending unit bends the value document to a first state, where is larger than 180, and then back to a second state, where is at least 180 but less than in the first state, to separate the page from the cover. Also disclosed is an engrave system for engraving a front side and backside of a page of the value document and a document manufacturing device including the bending system and engrave system.

Techniques are described herein that mitigate warpage during laser marking on a plastic security document. A method of laser marking a feature onto a plastic card includes electronically dividing an image of the feature into a plurality of sections. The method includes laser marking a first one of the sections on the document and laser marking a second one of the sections on the document. The first section is not contiguous with the second section.

A card manufacturing system includes a locating device and a separation device. The locating device is configured to identify a position of one or more information carrying cards formed integrally with a laminate sheet and generate information corresponding to the position of the one or more information carrying cards. The separation device includes at least one singulation mechanism configured to separate each of the one or more information carrying cards from the laminate sheet. The singulation mechanism separates the one or more information cards based on the information corresponding to the position of the one or more information carrying cards.

A hybrid currency banknote includes a banknote having visible markings. One or more light-controlling elements and a controller are embedded in or on the banknote. The controller is electrically connected to the one or more light-controlling elements to control the one or more light-controlling elements. A power input connection is electrically connected to the controller, or one or more light-controlling elements, or both. A power source can be connected to the power input connection, for example a piezoelectric or photovoltaic power source. In response to applied power, the controller causes the one or more light-controlling elements to emit light. A value can be stored in a memory in the controller and displayed by the light-controlling elements. The value can be assigned or varied by a hybrid currency teller machine.

A hybrid currency banknote includes a banknote having visible markings. One or more light-controlling elements and a controller are embedded in or on the banknote. The controller is electrically connected to the one or more light-controlling elements to control the one or more light-controlling elements. A power input connection is electrically connected to the controller, or one or more light-controlling elements, or both. A power source can be connected to the power input connection, for example a piezoelectric or photovoltaic power source. In response to applied power, the controller causes the one or more light-controlling elements to emit light. A value can be stored in a memory in the controller and displayed by the light-controlling elements. The value can be assigned or varied by a hybrid currency teller machine.

A system and method for producing a multi-layered materials sheet that can be separated into a number of payment cards having an embedded metal layer that provides durability and aesthetics at a reduced cost and increased efficiency. During product of the materials sheet, multiple layers are collated and laminated to produce a large materials sheet. The lamination step involves heating and cooling the materials at specific temperatures and pressures for specific time periods. At a registration step, the sheet is automatically milled with alignment holes. During a singulation step, the alignment holes are used to position the sheet on a vacuum table, and vacuum holds the sheet in place while a milling device cuts cards from the sheet.

A system and method for producing a multi-layered materials sheet that can be separated into a number of payment cards having an embedded metal layer that provides durability and aesthetics at a reduced cost and increased efficiency. During product of the materials sheet, multiple layers are collated and laminated to produce a large materials sheet. The lamination step involves heating and cooling the materials at specific temperatures and pressures for specific time periods. At a registration step, the sheet is automatically milled with alignment holes. During a singulation step, the alignment holes are used to position the sheet on a vacuum table, and vacuum holds the sheet in place while a milling device cuts cards from the sheet.

Methods for designing and producing a security feature are provided. In general, the present disclosure provides methods of designing a printed image in a security feature, the security feature comprising an array of optical elements overlaying the printed image, wherein the printed image comprises a two dimensional matrix of rows and columns of pixels, the method comprising; correcting for a mismatch between the pixels of the printed image and the array of optical elements by doing one or more of: adding one or more pixels; removing one or more pixels; and moving one or more pixels.

Methods for designing and producing a security feature are provided. In general, the present disclosure provides methods of designing a printed image in a security feature, the security feature comprising an array of optical elements overlaying the printed image, wherein the printed image comprises a two dimensional matrix of rows and columns of pixels, the method comprising; correcting for a mismatch between the pixels of the printed image and the array of optical elements by doing one or more of: adding one or more pixels; removing one or more pixels; and moving one or more pixels.