B44C5/0476

Floor panel
11976471 · 2024-05-07 · ·

A floor may include a substrate having a top side and a bottom side. A top layer may be provided on the substrate. The top layer may consist of a printed thermoplastic film and a thermoplastic transparent or translucent layer provided on the printed thermoplastic film. The top layer may be directly adhered to the substrate by heat welding the printed thermoplastic film and the top side of the substrate, in the absence of a glue layer. The substrate may be a synthetic material board including a filler. The substrate at least at two opposite edges may include coupling means provided in the synthetic material board. The thermoplastic transparent or translucent layer may be provided with a structure.

FLOOR PANEL
20190242139 · 2019-08-08 ·

A floor panel has a rectangular and oblong shape, and includes a substrate and a top layer provided on the substrate and forming a decorative side of the floor panel. The top layer is composed of a print provided on a carrier sheet and a transparent thermoplastic layer situated above the print. The substrate has a thickness from 2 to 10 millimeter and forms at least half of the thickness of the floor panel. The substrate is a polyurethane-based substrate and the transparent thermoplastic layer is polyurethane-based. The floor panel has a length of more than 1.1 meters and has a plurality of reinforcing layers situated outside the center line of the substrate. A reinforcing layer may be provided in combination with the substrate and the top layer.

METHOD OF MANUFACTURING A FLOOR BOARD
20190210401 · 2019-07-11 ·

A method of manufacturing a floor board comprises the steps of supplying a panel, printing a curable substance or surface removing substance onto the panel in a predefined pattern for creating an elevation on the panel at the pattern or removing a portion of the surface of the panel at the pattern, respectively, and curing the curable substance or removing any reaction products of the surface removing substance and the panel.

Powder overlay
10344379 · 2019-07-09 · ·

A method is disclosed of manufacturing a transparent wear resistant surface layer (1). The method may include the steps of, applying a decorative material on a carrier, applying a dry powder layer comprising a mix of processed wood fibers, binder and wear resistant particles above the decorative layer, curing the mix to a decorative surface, including the transparent wear resistant layer, by applying heat and pressure on the mix. In a preferred embodiment the method includes the step of pressing the mix against an embossed matrix to create an embossed decorative surface with high wear resistance.

Method of forming a decorative wear resistant layer
10328680 · 2019-06-25 · ·

A method to form a digital print on a substrate including a polymer material by bonding particles in powder form to the surface of the substrate. The method may include: providing a substrate including a thermoplastic material and a transparent layer including a thermoplastic material, providing a continuous print layer including particles on the substrate or on the transparent layer, printing a digital image including color pigments on the print layer, and bonding the print layer with the color pigments to the transparent layer and to the substrate with heat and pressure such that the digital image is located between the transparent layer and the substrate.

Method for Producing an Abrasion-Resistant Wood Material Panel and Production Line Therefor
20190160859 · 2019-05-30 ·

The invention relates to a method for producing an abrasion-resistant wood material panel that has a decorative layer, including the following steps: applying one first resin layer to the decorative layer on the top and bottom sides of the wood material panel, scattering abrasion-resistant particles onto the resin layer on the top side of the panel; drying the resin layer provided with abrasion-resistant particles onto the first resin layers on the top and bottom sides of the panel in a drying device; applying another resin layer to the dried resin layers on both sides of the panel; drying the second resin layers on both sides of the panel in the drying device; and pressing the layer structure. The invention further relates to a production line for carrying out the method and to a wood material panel that can be produced by means of the method.

Floor panel
12012764 · 2024-06-18 · ·

A floor may include a substrate having a top side and a bottom side. A top layer may be provided on the substrate. The top layer may consist of a printed thermoplastic film and a thermoplastic transparent or translucent layer provided on the printed thermoplastic film. The top layer may be directly adhered to the substrate by heat welding the printed thermoplastic film and the top side of the substrate, in the absence of a glue layer. The substrate may be a synthetic material board including a filler. The substrate at least at two opposite edges may include coupling means provided in the synthetic material board. The thermoplastic transparent or translucent layer may be provided with a structure.

FLOOR PANEL AND METHOD FOR MANUFACTURING FLOOR PANELS
20240191519 · 2024-06-13 ·

A method for manufacturing a floor panel with a substrate and a top layer of laminate, which floor panel, at one or more edges, is provided with a lower edge region, where the laminate extends in one piece from the actual upper surface of the substrate over the lower edge region at least up to a point. The laminate surface is situated at a level in a horizontal plane which intersects the substrate and that the substrate material, at the location of the lower edge region, has the same or a lower density than at the actual upper surface of the substrate material.

Floor panel

A floor panel may include a substrate and a top layer located above the substrate. The substrate may include a closed cell foamed synthetic material layer with fillers, and have an average density of more than 300 kilograms per cubic meter. The top layer may include a back layer, a printed synthetic material film above the back layer, and a transparent or translucent synthetic material wear layer above the printed synthetic material film. The back layer may include a vinyl compound with fillers, and have a thickness of at least 45 percent of the thickness of the top layer. The floor panel may include first mechanical coupling parts at the pair of long edges and second mechanical coupling parts at the pair of short edges. The first mechanical coupling parts may allow horizontal and vertical locking of two of such floor panels using a turning movement along the respective long edges.

METHOD FOR THE REFINEMENT OF A PANEL AND APPARATUS FOR CARRYING OUT THE SAME
20190135027 · 2019-05-09 ·

A method for the refinement of a panel and an apparatus for the refinement of a panel according to a method of this type. The method for the refinement of a panel includes: unpacking of a panel having a core made from wood material from a transport-safe packaging, a grounding in the form of at least one synthetic resin layer pressed together with the core and, if appropriate, a primer being arranged on a top side of the core, and a coating being arranged on a core underside lying opposite the top side of the core, and connection and locking means being attached to at least two mutually opposite side faces; application of a decorative layer having a decoration to the grounding or primer; and application of at least one wear layer to the decorative layer.