The invention relates to a method for producing an abrasion-resistant wood material panel that has a decorative layer, including the following steps: applying one first resin layer to the decorative layer on the top and bottom sides of the wood material panel, scattering abrasion-resistant particles onto the resin layer on the top side of the panel; drying the resin layer provided with abrasion-resistant particles onto the first resin layers on the top and bottom sides of the panel in a drying device; applying another resin layer to the dried resin layers on both sides of the panel; drying the second resin layers on both sides of the panel in the drying device; and pressing the layer structure. The invention further relates to a production line for carrying out the method and to a wood material panel that can be produced by means of the method.

A method for manufacturing rectangular panels, wherein the panels have a substrate and a top layer. The panels are provided with a first pair of opposite edges, namely a first edge, and an opposite second edge. The method includes the steps of applying a liquid on at least a part of the first edge. The liquid penetrates the respective edge to a certain depth. The method further includes applying varnish on at least a part of the first edge while the liquid on the first edge is still wet.

A method of making high-quality wood prints without the use of ultraviolet printing or dye sublimation printing is described herein. The methods provide for the application of an image area comprising a printed image to a wooden substrate to produce wall hangings, ornaments, plaques and the like that include high-resolution printed graphics with wood grains and textures visible for creating the aesthetic of high-quality wood prints. The invention allows for the production of high-quality wood prints in retail photo processing installations from graphics provided by customers, for example, on computer-readable media capable of being printed using standard technologies such as ink jet or laser jet printing. The invention provides a lower-cost alternative for consumers to obtain customized, high-quality wood prints and provides retailers with kits of materials necessary to meet consumer demand for the products described herein.

A method to produce a building panel, including: providing a substrate, applying a thermosetting binder in dry form on the substrate for forming a sub-layer, applying a sheet on the sub-layer, and pressing the substrate, the sub-layer and the sheet together to form a building panel, thereby the thermosetting binder of the sub-layer impregnates the sheet from below. Also, a semi-finished product.

The present invention relates to a method for producing a laminate having a backing sheet and a decorative paper arranged on the backing sheet, including the steps of: a) providing the backing sheet, b) scattering at least one layer of at least one powdered resin onto at least one side of the backing sheet, the surface of the side of the backing sheet that is to be scattered with the powdered resin being unsmoothed, c) placing at least one decorative paper onto the side of the backing sheet that is provided with the powdered resin, and d) pressing the layered structure including the backing sheet, the powdered resin and the decorative paper. The present invention likewise relates to a laminate that can be produced by this method.

The invention relates to a method of producing three-dimensional structural surfaces based on synthetic resin-impregnated materials applied to the surface, in particular of wood-based panels. The method is characterized in that before the impregnation, at the stage of pattern printing, a mixture is applied to the decor paper, consisting of printing ink, whether with pigment or not, and a swelling agent in the form of microspheres, being encapsulated gas bubbles of sizes ranging from 2 pm to 180 pm, increasing its volume under the influence of rising temperature, wherein the mixture of the ink and the swelling agent contains from 0.3% to 45% by weight of the swelling agent, and after exiting the printing press and after the impregnation, the decor paper with the formed final pattern with a coded three-dimensional structure is pressed onto the surface, in particular of a wood-based panel, using a heated press plate with any working surface.

To compensate for inaccuracies in the finishing of a decorative workpiece such as cutting or producing tongue-and-groove profiles to the decorative workpiece, a bleed area is added to the decorative pattern carried by a decoration layer of a decorative workpiece. The bleed area is filled with image content of the decorative pattern. In the bleed area a mark such as a cut mark or a control mark may be digital printed.

Processes for manufacturing surface elements are disclosed. The surface elements can comprise a decorative upper layer and a supporting core. Processes for manufacturing such surface elements can comprise obtaining a decor at least by digitization of a number of archetypes selected from woods and minerals by making a high resolution digital picture of said archetypes, storing said decor digitally, manufacturing a plurality of supporting cores, each being of rectangular shape and each having a size essentially equaling only one desired end user format and provided with an upper side and a lower side, editing said decor to fit said shape and size of each one of said plurality of supporting cores, and digitally applying different patterns on each of said plurality of supporting cores, wherein said patterns are selected and parted from said decor and said decor is used to control said digitally applying the different patterns.

Processes for manufacturing surface elements are provided. The surface elements can include a decorative upper layer and a supporting core. Processes for manufacturing such surface elements can comprise manufacturing a supporting core having a format essentially equaling the desired end user format and provided with an upper side and a lower side, providing a ground coating on the supporting core, and applying a digitally printed dcor comprising inks of at least four colors directly on top of the ground coating by means of an ink-jet type printer, said four colors comprising one or more colors different from cyan, magenta, yellow and black; said digitally printed dcor being one of wood or mineral, and providing and curing an at least partly translucent wear layer on the upper side of the supporting core.

Processes for manufacturing surface elements are provided. The surface elements can comprise a decorative upper layer and a supporting core. Processes for manufacturing such surface elements can comprise manufacturing a supporting core having an upper side, treating said upper side of said supporting core, including at least one of the steps of ground coating with a primer, sanding and providing said upper side with a surface structure, applying a digitally printed dcor comprising inks of at least four colors directly on top of the ground coating by an ink-jet type printer, said digitally printed decor being one of wood or mineral, and providing and curing a protecting and at least partly translucent wear layer on the upper side of the supporting core.