An abutment interface located between a spoke attachment nipple and a bridge of a rim to properly align the tensioned spoke with the rim. The abutment interface includes a first washer with a radially inner face that abuts the bridge and a radially outer face that abuts with a radially inner face of a second washer that has a radially outer face that abuts an enlarged head on the nipple. The faces of two washers are complimentarily shaped and adjust with respect to each other and the nipple head. An initial adjustment takes place when the fixing the spoke to the rim and the washers prevent any further adjustment when fixing the spoke to the rim.

A wheel rim assembly includes a hub with a case and two flanges are formed on two ends of the case. Multiple spoke units are connected between the two flanges of the hub and the inner periphery of the rim. Each spoke unit includes a first connection member and the first end of an X-shaped spoke extends from the first connection member. Each first connection member includes a first recessed area and a second recessed area respectively defined in the outside and the inside thereof. The second recessed area is matched with the flange corresponding thereto. Each first connection member includes an engaging recess and a protrusion. The protrusion of one first connection member is engaged with the engaging recess of the next first connection member. Two covers are respectively connected two ends of the hub. The second end of each spoke is inserted into reception recess of the rim.

Disclosed herein are systems and techniques for producing complex components using a reinforced thermoplastic material. The complex components can include contoured or curved outer surfaces, and in some cases define a cavity. In certain examples, one or more thermoplastic materials are arranged to form a wheel component, such as that adapted to define a rim of the bicycle. Thermal bonding can be used to join multiple reinforced thermoplastic materials to one another in order to form a cavity of the wheel component or other complex shape. In certain examples, a portion of a tooling assembly can be pressurized to maintain a shape of the cavity during thermal bonding and cooling. This can remove the need for a sacrificial bladder or other structure that would maintain the shape of the cavity, allowing for a seamless final component, optionally absent indicia of bladder exit or other seams.

To provide a bicycle hub unit and a bicycle wheel assembly that allow a wheel unit to be appropriately coupled to a hub body, a bicycle hub unit is coupled to a rotary body to which a brake is applied by a brake device. The bicycle hub unit includes a hub body that rotates around a hub axle and a rotary body coupling portion that couples the rotary body to the hub body. The hub body includes a first joint portion and a second joint portion. The first joint portion includes an external thread coupled to an internal thread of the wheel unit. The second joint portion is coupled to a restriction member that restricts relative rotation of the first joint portion and the wheel unit.

A vehicle wheel having a rim, a hub, a plurality of spokes with at least one of the spokes having a first portion connected the rim and a second portion connected to the hub. The rim includes a spoke bed wall with a radially outboard surface and a spoke hole having a radially outboard entrance and perimeter edge. The spoke extends through the spoke hole and is engaged to the spoke bed wall by an overlie engagement at a bearing interface between a bearing surface of the spoke and the radially outboard surface to limit longitudinally inward displacement between the spoke and spoke bed wall. At least a portion of the bearing interface is laterally outwardly spaced from the first perimeter edge by a lateral distance of at least 0.7 millimeters.

A connecting system for a tensile element including a longitudinal tensile element and a connector. The connector has an external connector surface and an internal cavity with an internal surface with a pre-formed lateral connector surface extending generally laterally inwardly. The internal cavity sleevably overlaps at the tensile element in an overlap region. The connector is crimped to create a crimped joinder between the connector and tensile element where a portion of the external connector surface is pressed to plastically deform the connecting element and displace the internal surface laterally inwardly to deboss the external surface in the overlap region. The connector includes a laterally outwardly projecting overlie surface to provide an external overlie engagement for connection with a bracing element and to support tensile load.

A bicycle rim contains a body, multiple fixing bars, and multiple abutting faces. The body includes multiple through orifices, a hub, and multiple threaded orifices. Any two intersected fixing bars are connected with two adjacent through orifices and two threaded orifices corresponding to the two adjacent through orifices respectively. Each fixing bar includes a first screwing section and a second screwing section. The second screwing section is screwed with each of multiple nuts and each of multiple second screw bushings. The multiple abutting faces are connected with the multiple fixing bars respectively. Each fixing bar includes an axial line defined along a center thereof. An angle is defined between each abutting face of the body and the axial line of each fixing bar and is 90 degrees. Two connection sections are defined among each through orifice, two ends of each abutting face, and the inner wall of the body.

Methods of protecting an electrically motorized human-powered vehicle are disclosed. A method may include transmitting, from a remote server, a security input relating to a user of the vehicle; receiving, at the electrically motorized human-powered vehicle the security input relating to the user; validating the security input; and enabling one of a first or second set of features based on the security input, wherein the second set of features is different from the first set of features and wherein one of set of features includes a service mode that enables maintenance access to the vehicle.

To provide a bicycle hub unit and a bicycle wheel assembly that allow a wheel unit to be appropriately coupled to a hub body, a bicycle hub unit is coupled to a rotary body to which a brake is applied by a brake device. The bicycle hub unit includes a hub body that rotates around a hub axle and a rotary body coupling portion that couples the rotary body to the hub body. The hub body includes a first joint portion and a second joint portion. The first joint portion includes an external thread coupled to an internal thread of the wheel unit. The second joint portion is coupled to a restriction member that restricts relative rotation of the first joint portion and the wheel unit.

The present invention discloses a carbon fiber spoke and a manufacturing method thereof. The carbon fiber spoke includes a spoke body made of carbon fiber, a screw bushing that is fit and connected with rim and a nut cap bushing that is fit and connected with the hub. Two end parts of the spoke body are provided with solid joints. The outside surface of the solid joint is provided with a first tapered section. The screw bushing and the nut cap bushing are provided with penetrable mounting holes. The hole wall surrounding the mounting hole is provided with a second tapered section. The mounting hole of the screw bushing and the mounting hole of the nut cap bushing are respectively fixed to the two solid joints; the second tapered section of the mounting hole and the first tapered section of the solid joint are fit and connected together.