An axle carrier housing for a beam axle assembly having at least one continuous transversely extending support rib with a portion of the support rib swept longitudinally rearward of a pair of axle tubes. The support rib has end portions initiating adjacent where the axle tubes connect to the housing and a central portion extending offset from the axle tubes. The central portion of the support rib provides a portion of an access cover attachment surface. The housing may define a pair of support ribs substantially mirroring each other on lower and upper portions of the housing. The support ribs provide for a structural member substantial enough to handle the loads of the axle assembly while also minimizing both the weight of the housing and fluid volume.

An axle suspension system and a method of manufacture. The axle suspension system may have an axle, an axle wrap, and a weld seam. The axle wrap may receive the axle and may have a first end portion and a second end portion that overlaps the first end portion. A weld seam may couple the first end portion to the second end portion.

An axle assembly includes a carrier housing defining a receiving bore that receives a hollow axle tube. An axle shaft extends through the axle tube to an outboard end and is fixed to a wheel hub that extends around the axle tube and is rotatable relative thereto. The axle tube is attached within the receiving bore via an interference fit. The receiving bore is defined by an inner ring of a dual ring structure. A plurality of ribs extend radially between the inner ring and the outer ring of the dual ring structure. The dual ring structure has a reduced stress concentration relative to a single ring structure caused by bending loads resulting from upward reaction forces at the wheel end in response to downward chassis loads on the axle tube. The carrier housing and axle tube are different materials and fixed together without the use of welding.

To obtain a front axle frame having a high degree of strength appropriate to heavy load tasks, without resulting in a decrease in productivity or a drastic rise in costs. In a tractor that includes a front axle frame supporting a front axle case, the front axle frame is configured by a cast metal member having a support portion on a bottom of the front axle frame, the support portion supporting the front axle case.

A system for increasing stiffness and/or strength of a light-duty machine component having propensity for flexing along an elongated axis is provided. The system includes a pair of receptacles disposed on the machine component, wherein each of the receptacles is located in a spaced apart relation to one another and disposed parallel to the elongated axis. The system further includes at least one backing member corresponding to a distance between the pair of receptacles. The backing member is configured to define at least a pair of openings therethrough. The pair of openings is configured to axially align with the pair of receptacles defined on the machine component. The system further includes a plurality of fasteners such that at least one fastener is received in each pair of axially aligned receptacles and openings for releasably securing the backing member to the machine component.

Certain embodiments of the present disclosure describe a portal hub assembly for raising the chassis of a vehicle. The portal hub assembly includes a portal box and a mounting assembly removably attachable to one side of the portal box. The mounting assembly includes a mounting body forged as a unitary body. A bracket assembly including at least one mounting bracket is selectively attachable to the mounting body to allow the mounting assembly to receive a component of the suspension system of a desired vehicle.

An axle assembly for a drive device for the road wheels of a vehicle includes: a stationary housing having a housing interior at least partially filled with a lubricating liquid; axle housings connected to the stationary housing and configured to permit axles of the vehicle to pass towards the road wheels; a venting bore in one of the axle housings configured to allow pressurized air to escape from the stationary housing; and at least one rib sized and positioned in the housing interior of the stationary housing so as to prevent migration of the lubricating liquid out of the venting bore.

Described herein is a trumpet arm for use in an electric drive axle. In one embodiment, the trumpet arm comprises a housing with an arm section extending an arm length, the arm section having an outlet at a first end, and a flange with a planar face at a second end opposite the first end. The trumpet arm further comprises internal buttresses positioned in an interior of the housing and extending through at least a first portion of a flange length of the flange, a flange/arm transition at which the flange transitions into the arm section, and at least a portion of the arm length.

An apex axle truss system includes a first apex axle truss including a sheet of metal that has been bent to form a first substantially vertical wall, second substantially vertical wall, first angled wall, and second angled wall. The first substantially vertical wall is configured to be secured to a first lateral side of an axle housing. The second substantially vertical wall is configured to be secured to a second lateral side of the axle housing. The first angled wall is disposed between the first substantially vertical wall and the second substantially vertical wall. The second angled wall is disposed between the first angled wall and the second substantially vertical wall. The first angled wall and the second angled wall form an apex that is configured to be disposed over an upper surface of the axle housing.

Described herein is a trumpet arm for use in an electric drive axle. In one embodiment, the trumpet arm comprises a housing with an arm section extending an arm length, the arm section having an outlet at a first end, and a flange with a planar face at a second end opposite the first end. The trumpet arm further comprises internal buttresses positioned in an interior of the housing and extending through at least a first portion of a flange length of the flange, a flange/arm transition at which the flange transitions into the arm section, and at least a portion of the arm length.