A process for making a wheel assembly for a lightweight vehicle includes the steps of: (a) providing a wheel which includes a rim having a recessed outer surface, (b) disposing a foam tire core on the wheel such that an inner annular surface of the foam tire core is in abutment with the recessed outer surface of the rim, (c) applying an adhesive agent on at least one of an inner surface of a rubber casing and an outer annular surface of the foam tire core, and (d) wrapping the rubber casing on the foam tire core such that the inner surface of the rubber casing is brought into press engagement with the outer annular surface of the foam tire core.

Polyurethane elastomeric compositions for making tires, methods for making said tires and tires made of said polyurethane elastomers. Said tires are in particular suitable for use as tires for low speed vehicles such as bicycle tires.

The present invention discloses a rubber composition, a processing method thereof, and a foamed rubber product produced by the rubber composition and a production method thereof. The rubber composition comprises a rubber matrix and essential components, wherein, based on 100 parts by weight of the rubber matrix, the rubber matrix comprises a branched polyethylene with a content represented as A, in which 0<A100 parts; and an EPM and an EPDM with a total content represented as B, in which 0B<100 parts, and the essential components comprises 0.5-10 parts of a crosslinking agent, and 1.5-25 parts of a foaming agent. The rubber composition is useful in the production of sponge seal strip, foamed rubber compound of high expansion ratio, shock absorbing foamed rubber sheet, light-colored high-strength foamed sheet, foam-solid composite seal strip, and solid cycle tires internally filled with foamed elastomer. The branched polyethylene replaces a part or all of the ethylene-propylene rubber in the foaming rubber composition, which can increase the melt strength, the foamability and particularly the pre-foamability of the rubber composition, and make the rubber product has a lower compression set.

Segmented wheels offer advantages in storage space of closely packed segments as compared to whole wheels. Individually damaged or worn segments may be replaced in the field with little or no need for jacks or cranes to support the rest of the vehicle, and entire wheels may be replaced or reconfigured from one tread type to another by swapping out segments not in contact with the ground and then driving the vehicle a distance which is a fraction of the circumference of its wheels to expose the remaining segments for retrofit. Segments may be freely supported by rigid or compliant spokes or may be bound together by straps or designed to interlock with adjacent segments. Embodiments of the invention may be made in any size range including applications for bicycles, agricultural machinery, cars, trucks and mining machinery and vehicles.

A disclosed example embodiment of a gauge wheel tire includes a first polyurethane sidewall portion, a second polyurethane sidewall portion, a polyurethane ground-engaging portion, and a polyurethane axial support portion. The first polyurethane sidewall portion is spaced apart from the second polyurethane sidewall portion, and the polyurethane ground-engaging portion extends from the first polyurethane sidewall portion to the second polyurethane sidewall portion and is adapted to contact a ground surface as the gauge wheel tire rotates about an axis of rotation. The polyurethane axial support portion extends from the first polyurethane sidewall portion to the second polyurethane sidewall portion, and is spaced apart from the polyurethane ground-engaging portion to form a gap that allows radial movement of the polyurethane ground-engaging portion relative to the polyurethane axial support portion.

A multiple layer foam insert replacement for a pneumatic inner tube for a tire. The multiple layer foam insert emulates the effect of air pressure, across a range of pressures, while still approaching the weight of the air filled tube. Through the use of different density materials and the orientation and thickness of such materials, the desirable characteristics of the pneumatic tube structure and performance can be emulated to a high degree. This multiple layer foam insert can be produced in varying levels of quality and function through the method of extrusion of foam materials in different sizes and layering.

A multi-layer or multi-section foam insert replacement for a pneumatic inner tube emulates the effect of air pressure, across a wide range of temperatures and pressures, while maintaining the weight of a conventional air-filled pneumatic tube. Through the use of different density materials and/or the orientation and thickness of such materials, desirable handling properties are achieved. The multi-layer/multi-section foam insert can be produced by steam molding or extrusion of foam materials.

Disclosed herein are methods for degrading polyurethane foam from mounted polyurethane foam-containing tires, methods for separating a wheel from a mounted polyurethane foam-containing tire, methods for preparing a degradable foam-containing tire, and degradable foam-containing tires. The methods include applying a solution comprising at least one phosphorous oxoacid or an ester thereof to the polyurethane foam inside of a tire, incorporating a degradant comprising at least one phosphorous oxoacid or an ester thereof into the polyurethane foam, or both, and then heating to degrade the foam. Degradation of the foam allows for separation of the wheel from the rubber carcass of the tire.

A support assembly for a vehicle travels along a road surface and rotates relative to the road surface and the vehicle. The first support assembly includes a spherical tread layer for contacting the road surface, a foam layer adjacent the spherical tread layer, the foam layer including adjustable elements for altering an outer physical contour of the spherical tread layer, the outer physical contour contacting the road surface, a spherical wheel/tire for supporting the spherical tread layer and the vehicle, and a drive system magnetically driving rotation of the spherical wheel/tire relative to the vehicle such that no portion of the spherical tread layer physically contacts the vehicle.

A disclosed example embodiment of a gauge wheel tire includes a first polyurethane sidewall portion, a second polyurethane sidewall portion, a polyurethane ground-engaging portion, and a polyurethane axial support portion. The first polyurethane sidewall portion is spaced apart from the second polyurethane sidewall portion, and the polyurethane ground-engaging portion extends from the first polyurethane sidewall portion to the second polyurethane sidewall portion and is adapted to contact a ground surface as the gauge wheel tire rotates about an axis of rotation. The polyurethane axial support portion extends from the first polyurethane sidewall portion to the second polyurethane sidewall portion, and is spaced apart from the polyurethane ground-engaging portion to form a gap that allows radial movement of the polyurethane ground-engaging portion relative to the polyurethane axial support portion.