An electronic control unit containing a microcomputer performs: calculating operation variables of left and right air springs of air suspensions based on a steering angle and a roll angle of a vehicle; and controlling air pressures of the left and right air springs in accordance with the calculated operation variables.

A vehicle includes a vehicle structure, a wheel assembly, a control arm that is connected to the wheel assembly and the vehicle structure by pivot joints, and an active suspension actuator that is connected to the control arm and to the vehicle structure. The vehicle also includes an air reservoir that includes a first port and an air spring that supports the vehicle structure with respect to the control arm and is able to compress and expand. The air spring includes an internal working volume, the air spring includes a second port that is in fluid communication with the internal working volume, and the second port is connected to the first port to allow exchange of air between the internal working volume of the air spring and the air reservoir in response to compression and expansion of the air spring.

A pneumatic automotive height adjuster assembly provides at least one bag removably connected to a vehicle having a frame. The at least one bag is configured to adjust a height of the frame. An air supply line has a supply end and a discharge end. The discharge end is in fluid communication with each of the at least one bag. The air supply is configured to provide air to inflate the at least one bag. A switch is in fluid communication with the supply end of the air supply line. The switch has a first discharge, a second discharge, and a switch input. A leveling valve is in fluid communication with the first discharge. The air supply line is in fluid communication with the second discharge. An air supply is in fluid communication with the leveling valve and the switch input.

A process for correcting longitudinal roll from an offset load using active roll control within a vehicle is provided. The process includes, within a computerized controller using axle-based control to control a suspension system, operating programming to control pneumatic pressure supplied to each of a plurality of air spring devices within the suspension system to execute a vehicle leveling event including one of adjusting a height of the vehicle or maintaining the height of the vehicle. The process further includes operating programming to, simultaneously with the controlling the pneumatic pressure, utilize a plurality of active sway bars to provide an offset torque to the vehicle body. Each of the plurality of active sway bars is associated with one of a plurality of axles. Providing the offset torque is based upon a number of moles of air in each of the plurality of air spring devices and reducing the longitudinal roll.

An inertial regulation method and control system of vehicle active suspension based on a supporting force of each wheel comprises an inner loop control and an outer loop control. The inner loop control is to calculate, according to the dynamics, a theoretical supporting force of each wheel when the vehicle is driving on a virtual slope plane with a 6-dimensional acceleration and a pitch angle measured by an inertial measurement unit; compare the theoretical supporting force with the measured supporting force of each wheel; and control the expansion of each suspension cylinder according to the difference value, so that the supporting force of each wheel changes according to the theoretical supporting force. The outer loop control is to control each suspension cylinder for the same expansion of displacement, so that the average value of all the suspension cylinder strokes tends to a median value.

A motion control system includes a top mount, a bottom mount, a rigid housing, an air spring, and a linear actuator. The air spring transfers force of a first load path between the top mount and the bottom mount. The air spring includes a pressurized cavity containing pressurized gas that transfers the force of the first load path. The linear actuator transfers force of a second load path between the top mount and the bottom mount in parallel to the first load path. The rigid housing defines at least part of the pressurized cavity and transfers the force of the second load path.

A suspension system includes a spring assembly including a gas spring and an accumulator, and a controller. The accumulator is coupled to the gas spring and includes a bladder. The accumulator has a compressed state and an uncompressed state. The controller is configured to a) determine a target amount of gas in the spring assembly and b) adjust the amount of gas in the spring assembly towards the target amount of gas based on a pressure difference across the bladder.

An air suspension system for a motor vehicle and a method of operating thereof includes an air suspension device for adjusting a ride-height position of the motor vehicle by the feeding and removal of compressed air into a plurality of air springs. The system also includes a dryer supplied via a compressed-air supply unit which has a compressor driven by an electric motor. A control unit for performing a ride-height control function has instruction for: raising the ride-height position to a first ride-height position; subsequently lowering the ride-height position to a second ride-height position; checking a first condition whether a determined air quantity ratio is less than a first predetermined air quantity limit value; checking a second condition whether a saturation level of the dryer is greater than a saturation limit value, and activating the ride-height control function when either the first or the second condition is satisfied.

A system and method are provided for configuring suspension ratios in a multi-rear axle vehicle, the vehicle having a drive axle suspension and at least one tag axle suspension, each suspension having one or more air springs. The timing of the performance of an adjustment cycle series of steps for adjusting the suspension height and air spring pressure readings is optimized by monitoring the acceleration of the vehicle and conducting the adjustment cycle steps when the vehicle acceleration is below an acceleration threshold. Additionally, air spring pressure adjustments may be scaled based on a confidence factor of the air spring pressure readings. Finally, a method is provided for configuring suspension ratios in a multi-rear axle vehicle, the vehicle having a drive axle suspension and at least one tag axle suspension, and for adjusting the air suspension pressures.

An air suspension control system utilizes a suspension control module, one or more pneumatic control modules, and an end cap for controlling air-spring suspension units of different configurations. The system is expandable, and each pneumatic control module has an integrated air-spring pressure sensor, and an electrical connector to connect with an electronic height sensor. The system can level the suspension units based on air-spring pressure or air-spring height. The system is wireless enabled to provide connectivity to smartphone apps and dedicated devices for user interface, and allows for wireless updating of firmware.