An adapter piece may be employed to connect a damper tube and an air spring piston in a non-positive manner. The adapter piece may comprise a spring region. The adapter piece may also include a first ring region and a second ring region, and the spring region may be positioned between the first ring region and the second ring region. Further, an air spring damper system may utilize the spring region of such an adapter piece to connect a damper tube and an air spring piston in a non-positive connection. The damper tube may include a bulge with a supporting element positioned on the bulge. The adapter piece may lie on the supporting element.

An axle/suspension system for a heavy-duty vehicle includes a suspension assembly, an axle, and a damping means. The suspension assembly is operatively connected to the heavy-duty vehicle. The axle is operatively connected to the suspension assembly. The damping means is operatively connected to and extends between the suspension assembly and the heavy-duty vehicle. The axle/suspension system has a motion ratio of between about 1.4 to about 1.7. A method for optimizing damping of an axle/suspension system of a heavy-duty vehicle includes the steps of: calculating a curve representing a damping energy relating to load on a damping air spring; calculating a curve representing a damping energy relating to air flow velocity through at least one opening of the air spring; calculating an optimized motion ratio by determining an intersection of the curves; altering the geometry of the axle/suspension system to provide the axle/suspension system with the optimized motion ratio.

Pressure-sensitive valves are incorporated within a dampening system to permit user-adjustable tuning of a shock absorber. In one embodiment, a pressure-sensitive valve includes an isolated gas chamber having a pressure therein that is settable by a user.

A damper assembly includes a tubular member including a sidewall and a shoulder. The damper assembly includes a rod and a piston coupled to the rod. A secondary piston has a second contact surface, an opposing second surface, an inner cylindrical face defining a central aperture that receives the rod, and an outer cylindrical face. The opposing second surface includes one or more surface grooves, extending between the inner cylindrical face and the outer cylindrical face along the opposing second surface, and one or more bypass orifices disposed about the body member. The bypass orifices extend along the inner cylindrical face between the second contact surface and the opposing second surface. The secondary piston defines a channel extending between the inner cylindrical face and an outer periphery of the body member. The channel and bypass orifices form a fluid flow path when the piston contacts the secondary piston.

A shock absorber including: a first cylinder having an interior, first and second ends and defining an axis, wherein the interior includes a damping fluid chamber and a damping piston movably mounted therein for movement between the first and second ends, wherein the damping piston is mounted on a first end of a shaft, wherein the first end of the shaft is movably retained within the interior of the first cylinder; first and second bypass openings configured for opening into the damping fluid chamber at first and second axially spaced-apart positions; a bypass channel fluidly coupling the first and second bypass openings; a fluid metering valve; and a floating piston dividing a portion of the shock absorber into a gas chamber and the reservoir chamber, wherein the fluid metering valve and the floating piston define the reservoir chamber there between.

Embodiments described herein are directed to an inverted air spring strut. The inverted air spring strut includes the inverted strut and the air spring. The air spring substantially encloses the inverted strut and is connects to the inverted strut towards a top side of the inverted strut. The air spring may provide suspension, isolation, and/or actuation. A strut head of the inverted strut penetrates a top side of the air spring while a strut rod penetrates a bottom side of the air spring. The strut head of the strut may include a compression fluid connection and a rebound fluid connection. In an aspect, lines allow fluid to flow to and from the inverted strut to an external fluid control system.

Altering the damping rate of a vehicle suspension damper. A pressure of a damping fluid is exerted against a second valve mechanism connected to the vehicle suspension damper. The pressure of the damping fluid is increased beyond a threshold of the second valve mechanism that is adjustable by an adjustment member. The adjustment member is exposed through a high pressure side of the vehicle suspension damper. The second valve mechanism is then opened.

A shock absorber including: a first cylinder having an interior, first and second ends and defining an axis, wherein the interior includes a damping fluid chamber and a damping piston movably mounted therein for movement between the first and second ends, wherein the damping piston is mounted on a first end of a shaft, wherein the first end of the shaft is movably retained within the interior of the first cylinder; first and second bypass openings configured for opening into the damping fluid chamber at first and second axially spaced-apart positions; a bypass channel fluidly coupling the first and second bypass openings; a fluid metering valve; and a floating piston dividing a portion of the shock absorber into a gas chamber and the reservoir chamber, wherein the fluid metering valve and the floating piston define the reservoir chamber there between.

A shock absorber including: a first cylinder having an interior, first and second ends and defining an axis, wherein the interior includes a damping fluid chamber and a damping piston movably mounted therein for movement between the first and second ends, wherein the damping piston is mounted on a first end of a shaft, wherein the first end of the shaft is movably retained within the interior of the first cylinder; first and second bypass openings configured for opening into the damping fluid chamber at first and second axially spaced-apart positions; a bypass channel fluidly coupling the first and second bypass openings; a fluid metering valve; and a floating piston dividing a portion of the shock absorber into a gas chamber and the reservoir chamber, wherein the fluid metering valve and the floating piston define the reservoir chamber there between.

An air spring assembly for a vehicle having a reservoir which is adaptable to meet different packaging requirements. The air spring assembly includes a damper body, at least one piston connected to the damper body, and a bellow connected to the piston, the bellow having a cavity. A top cap is connected to the bellow, and a fitting is connected to the top cap. A reservoir is connected to the fitting such that the reservoir is in fluid communication with the cavity. Air flows between the bellow and the reservoir as a result of movement of the piston and damper body during travel of the vehicle. The reservoir may be tube-shaped, having a consistent diameter, or a varying diameter. The reservoir may also be spherical-shaped, rectangular-shaped, square-shaped, or may be shaped to fit specific packaging requirements such that the reservoir may be positioned in any area of the vehicle.