A Dual Air Spring Design for Applications with NarrowPackaging Envelope and High Load Requirements provides two, small-diameter air springs that can be retrofitted onto an existing vehicle frame to provide additional lift and suspension capabilities. The smaller size allows for the same lifting and suspension capabilities as a traditional, single air spring, but with easier and more compact installation, without impeding the factory bump-stops and easy integration with aftermarket lift blocks.

Brackets for mounting auxiliary suspension systems, such as lift axle systems, to vehicles are disclosed herein. For example, brackets are disclosed for attaching lift axle hanger brackets and lift axle load springs to corresponding frame members. In some embodiments, the frame brackets can include physical features (e.g., a series of graduated steps in an edge portion thereof) to facilitate visual alignment of the lift axle with the vehicle frame members during installation. In other embodiments, the frame brackets can be two-piece brackets that enable the load springs to be removed and replaced without having to detach the frame bracket from the frame rail.

An air spring strut assembly includes a top cap with a metal flange overmolded within a plastic overmold housing. The metal flange carries structural loads through the top cap and the plastic overmold housing includes non-load bearing complex shapes ands surfaces. A shock absorber and bellows are attached to the top cap to complete the air spring strut assembly.

An air-suspension module for a rigid axle including an air-bellows mount and an air-bellows module supported on the air-bellows mount in the operational state of the air-suspension module, the air-bellows module having an air-suspension bellows designed to change its shape and a supporting body connected to the air-suspension bellows, one of the components of the air-bellows mount and the supporting body having a coupling projection protruding along a virtual projection path, which engages with a coupling recess formed at the respectively other component along the projection path, a translatory relative movement of the supporting body being physically limited relative to the air-bellows mount, orthogonally with respect to the projection path and in a direction along the projection path; one of the components of the air-bellows mount and the supporting body having a latching body and the respectively other component of the air-bellows mount and the supporting body having a latching recess such that the latching body is in a form-locking latching engagement with the latching recess, so that a translatory relative movement of the supporting body relative to the air-bellows mount is physically limited in the two opposite directions along the projection path.

A Retrofittable Air Suspension Brackets assembly comprises an air spring retained between an Upper Air Spring Mount and a Lower Air Spring Bracket. The Upper Air Spring Mount is attached to Upper Frame Brackets that are held in place by two U-Bolts, which also secure the Lower Air Spring Bracket and a Cradle Structure which limits movement of the vehicle frame member.

Mounting bracket assemblies including a base bracket and a clamp. The base bracket includes a base bracket wall with a base wall portion having a first surface portion and a second surface portion. The base bracket is positioned along an existing jounce bumper mount of a vehicle with the first surface portion engaging a distal edge of the jounce bumper mount. The clamp is the base bracket and extends peripherally along a side wall portion of the jounce bumper mount in abutting engagement with an outer peripheral surface portion thereof and coextensively therewith. Suspension systems, mounting bracket kits and methods of assembling a mounting bracket assembly are also included.

A leaf spring suspension is provided with an air spring to absorb a percentage of the load.

Gas spring end members include an end member wall with a longitudinal axis. End member wall includes an end wall portion and an outer wall portion. Outer wall portion extends peripherally about axis and is dimensioned to receivingly engage a flexible spring member. Rib wall portions are spaced around axis with each of rib wall portions projecting axially from end wall portion toward a rib end surface portion. Rib wall portions also include a rib edge surface portion spaced inward from an inner side surface portion of outer peripheral wall portion such that a gap is formed therebetween. Gas spring assemblies including one or more of such end members, and suspension systems including one or more of such gas spring assemblies are also included.

An end member assembly is dimensioned for securement to an associated flexible spring member. End member assembly includes first, second and third end member sections. First end member section includes a first outer peripheral wall portion. Second end member section includes a second outer peripheral wall portion. Second end member section is positioned in abutting engagement with the first end member section such that a groove extends peripherally around first and second end member sections between first and second outer peripheral wall portions. Third end member section is injection molded in situ with first and second end member sections such that third end member section extends peripherally around first and second end member sections within groove. Gas spring assemblies and vehicle suspension systems are also included.

An automotive vehicle mount includes a frame that has a cross beam, a longitudinally extending first side frame rail, and a longitudinally extending second side frame rail. Each of the frame rails includes mounting holes for a suspension system. The automotive vehicle mount further includes a first side mount bracket mounted to the first frame rail and a second side mount bracket mounted to the second frame rail. The automotive vehicle mount further includes a first air bag pivotally mounted to the first side mount bracket to support the cross beam, and a second air bag pivotally mounted to the second side mount bracket to support the cross beam.