A thermal management system for an electric vehicle, having a control unit, a battery circuit connected to a drive battery of the electric vehicle, a drive circuit connected to an electric drive of the electric vehicle or to a power electronics for an electric drive, and an air conditioning circuit connected for heat transfer to a vehicle interior of the electric vehicle. The battery circuit and the drive circuit are each operable with a coolant and can be connectable from one another for transfer of coolant by an actuatable coolant valve. The air conditioning circuit can be operated with a refrigerant different from the coolant. A heat transfer connection between the battery circuit and/or the drive circuit on the one hand and the air conditioning circuit on the other hand can be established or separated by at least one heat exchange device of the thermal management system.

In a coolant circulation system of a vehicle, a connecting unit is connected to a coolant line of a vehicle circulating through a battery of the vehicle. When connected to the coolant line, the connecting unit allows coolant to be discharged from the vehicle or be introduced into the coolant line. A supply unit includes a cooling tank in which the coolant is stored or circulates and a heating tank. The cooling tank includes an evaporation core, and the heating tank includes a condensing core. The evaporation core and the condensing core are connected to the coolant line on which a compressor, an expansion valve, and an external condenser are provided. When the connecting unit is connected to the coolant line, the supply unit is configured to supply the coolant from the cooling tank or the heating tank to the coolant line of the vehicle, cooling or heating the battery.

A heat pump system for a vehicle utilizes one chiller in which a coolant and a refrigerant are heat-exchanged to adjust a temperature of a battery module, and utilizes a sub-CE module (sub-centralized energy module) with waste heat of an electrical component in a heating mode of the vehicle to improve heating efficiency.

A method for controlling heating of a vehicle thermal management system is provided. The method includes activating, by a controller, a compressor of an HVAC subsystem when heating of a passenger compartment is required and determining whether a heat rejection from a powertrain component is greater than or equal to a reference heat rejection. A powertrain-side pump is activated and a battery-side pump is stopped when the heat rejection is greater than or equal to the reference heat rejection. A refrigerant circulating in the HVAC subsystem exchanges heat with a powertrain coolant having absorbed heat from the powertrain component.

A heat pump system for a vehicle is configured for eliminating a chiller which is separately configured, adjusting a temperature of a battery module by use of an evaporator where a coolant and a refrigerant exchange heat, and improving heating performance by use of a sub-centralized energy module together with waste heat of electrical equipment in a heating mode of the vehicle.

A battery control system for a battery electric vehicle is configured to detect that a driver door of the vehicle has been opened and connect the battery system to an electrical system of the vehicle to power at least a cabin heater and defroster of the vehicle, detect a driver start request, determine whether a set of battery parameters satisfy a threshold indicative of the battery system being sufficiently conditioned for driving of the vehicle, and when the set of battery parameters satisfy the threshold, display, via the user interface, a first message indicating that the vehicle is ready to drive and allow the driver to drive the vehicle and driving is prevented.

An embodiment method for controlling a vehicle thermal management system includes determining a target temperature of an evaporator by subtracting a predetermined temperature from a measured temperature of the evaporator, in a case in which only interior cooling of a passenger compartment is performed and a measured temperature of an inverter is higher than a threshold temperature, and adjusting an RPM of a compressor in response to the determined target temperature of the evaporator.

The present disclosure provides a thermal management system for an electric vehicle. The electric vehicle may include a cabin, a battery system, a battery coolant loop including a battery coolant line thermally coupled to the battery system, a heat pump loop including a heat pump line thermally coupled to an internal heat exchanger, and a refrigerant-coolant heat exchanger thermally coupled to the battery coolant loop and the heat pump loop. The thermal management system may be configured to provide heating or cooling to the cabin or battery system depending on an operating mode.

A method for controlling heating of a vehicle thermal management system including an HVAC subsystem may include: determining, by a controller, a target temperature for heating a passenger compartment of a vehicle when the HVAC subsystem operates in heating mode; determining, by the controller, whether an internal temperature of the passenger compartment is lower than the target temperature; adjusting, by the controller, an opening amount of a heating-side expansion valve of the HVAC subsystem to a first opening amount and opening the heating-side expansion valve when the internal temperature is lower than the desired target temperature; and decreasing, by the controller, RPM of a compressor of the HVAC subsystem when the internal temperature is higher than or equal to the desired target temperature. The first opening amount is an opening amount of the heating-side expansion valve with which a heat capacity generated by a heating operation of the HVAC subsystem reaches a maximum heat capacity.

A heat pump system for a vehicle includes an air conditioner circulating a refrigerant through a refrigerant line, a coolant circulation device circulating a coolant through a coolant line, a first chiller connected to the coolant circulation device through the coolant line, connected to the refrigerant line through a first refrigerant connection line, and heat-exchanges a selectively introduced coolant with a refrigerant supplied from the air conditioner to control a temperature of a coolant, and a second chiller connected to the coolant circulation device through the coolant line, connected to a second refrigerant connection line so that a refrigerant is supplied from the air conditioner, and increases a temperature of a refrigerant by heat-exchanging a coolant and a refrigerant so that waste heat is recovered from a coolant selectively flowing thereinto, wherein the air conditioner includes a gas injection part that bypasses some of a refrigerant passing through a condenser to a compressor to increase a flow rate of a refrigerant circulating in the refrigerant line.