A transport climate control system is described which comprises a controller configured to determine a power demand of a climate control circuit of the system and to provide power to the climate control circuit in a first power mode when the power demand is above a power threshold and to provide power to the climate control circuit in a second power mode when the power demand is at or below the power threshold. In the first power mode, power is provided from a prime mover and, in the second power mode, power is provided from an energy storage source and not the prime mover. Corresponding methods for controlling a transport climate control system are also described.

A hybrid power conversion system (60) for an air conditioned transport vehicle (24) including a plurality of refrigeration components (52, 54, 56) for heating and/or cooling a refrigerated volume (40). Also included is a battery (62) storing electrical power to be provided to at least one of the plurality of refrigeration components (52, 54, 56). Further included is at least one supplemental power source (68, 70, 72, 76) providing electrical power to the battery (62) to provide a total available DC power for the refrigeration components (52, 54, 56). Yet further included is a power converter (64) converting the total available DC power to a total AC power, the total AC power provided to at least one of the plurality of refrigeration components (52, 54, 56).

A method of manufacturing a transport refrigeration unit is provided. The method includes providing an enclosure including an outer layer and a supporter. Providing the enclosure includes supplying one of a first material and a second material to a mold. This also includes supplying the other of the first material and the second material on the one of the first material and the second material that is supplied to the mold. Also, this includes curing the first material and the second material integrally that are supplied to the mold. The first material forms into the outer layer and the second material forms into the supporter. The second material includes a plurality of reinforcing fibers.

A transport refrigeration system (1) includes a transportation refrigeration unit (37); a generator (11) connected to a wheel axle (7A) of the transport refrigeration system (1), the wheel axle (7A) being coupled to a wheel (5), wherein the generator (11) is configured to be driven to generate electricity by rotation of the wheel axle (7A) and to supply that electricity to the transportation refrigeration unit (37); and a damper (23) connected to the wheel axle (7A) between the wheel (5) and the generator (11). Short spikes or pulsations in torque along the wheel axle (7A) resulting from, e.g., harsh braking or wheel blocking can be, dampened, either wholly or partly, by the damper (23) such that damage to the transport refrigeration system (1) can be avoided.

A transport refrigeration system including: a transportation refrigeration unit configured to provide conditioned air to a refrigerated cargo space; an energy storage device configured to store DC electrical energy to power the transportation refrigeration unit; and a DC-to-AC variable invertor electrically connecting the energy storage device to the transportation refrigeration unit, the DC-to-AC variable invertor being configured to convert the DC electrical energy from the energy storage device to AC electrical energy in a variable continuous energy output to power the transportation refrigeration unit.

A high-voltage system for a transport refrigeration unit (TRU) includes a high-voltage direct current (HVDC) source, and a first converter coupling the HVDC source to a distribution bus, the distribution bus is coupled to a compressor, at least one condenser, and at least one evaporator. A distribution bus is coupled to a compressor bus coupled to the compressor, a condenser bus coupled to the at least one condenser, and an evaporator bus coupled to the at least one evaporator.

A refrigeration unit including a refrigeration circuit, a mounting plate, a power electronics device thermally coupled to the mounting plate, and a heat sink thermally coupled to the mounting plate and to a component of the refrigeration circuit. The heat sink is configured to transfer waste heat from the mounting plate to the component of the refrigeration circuit.

Technologies are described herein to prioritize delivery of power to electrical components associated with a vehicle and an electrically powered accessory. A power distribution unit may assess real-time power needs for the electrical storage system associated with the vehicle and electrical storage device of the electrically powered accessory and direct incoming power to the electrical storage system associated with the vehicle and the electrical storage device of the electrically powered accessory based on a prioritization of various factors.

A generator set for a transport climate control unit is provided that is operable at a first frequency and a second frequency. The generator set includes a generator, a prime mover configured to operate at a first non-zero speed and a second non-zero speed that is less than the first non-zero speed, and a genset controller configured to control operation of the generator set. When operating at the first non-zero speed, the genset controller is configured to monitor a prime mover load parameter to determine whether the prime mover is approaching or has exceeded an overload or stall situation. The genset controller is configured to reduce the speed of the prime mover from the first non-zero speed to the second non-zero speed to prevent the overload or stall situation.

A cargo transport heating system is utilized for a truck that includes a cargo containment and a combustion engine having a coolant inlet and a coolant outlet. The cargo transport heating system includes a heat exchanger, a coolant pump, and a combustion engine coolant having a low toxicity. The heat exchanger is disposed in the cargo containment, and is in fluid communication with the first coolant inlet. The coolant pump is in fluid communication with the coolant outlet and the heat exchanger, and pumps the combustion engine coolant through the first coolant inlet, the coolant outlet, and the heat exchanger.