A vehicle door assembly include an inner door panel, a first hinge and a guard beam. The inner door panel has a first edge portion and a second edge portion. The first edge portion has a first hinge attachment location and a second hinge attachment location with the first hinge location having a first opening and a second opening. The first hinge is dimensioned and configured to attach to the first hinge attachment location of the inner door panel. The guard beam has a first end and a second end. The first end has a first fastener and a second fastener rigidly and non-movably attached thereto. The first fastener is inserted through the first opening and the second fastener extends through the second opening in the first hinge attachment location, the first and second fasteners further fastening to the first hinge thereby attaching the first hinge to the door panel.

In one aspect, a baggage door is provided for a vehicle. The baggage door includes a plastic outer panel for closing an opening of a vehicle and a hinge base configured to be mounted to a surface adjacent the opening. The baggage door further includes a plastic inner support having a hinge portion of the plastic inner support configured to pivotally connect to the hinge base. The inner support includes an arm portion extending away from the hinge portion for supporting the outer panel.

An inner panel of a door body includes an inner wall extending in a front-rear direction of a vehicle body on an inner side in a vehicle width direction, a connection wall extending toward an outer side in the vehicle width direction from the inner wall, and an outer wall extending in the front-rear direction of the vehicle body from an outer end of the connection wall in the vehicle width direction and joined to an outer panel. A door beam includes an arch-shaped beam body and a stay located on the outer side in the vehicle width direction with respect to an end of the beam body in a longitudinal direction. The rear end of the beam body is fixed to the inner wall. The stay has a front end fixed to the beam body and a rear end fixed to the outer wall.

An automotive panel assembly includes, among other things, a first panel, a second panel, a flange of the first panel folded over an edge region of the second panel to hem together the first and second panel, and a dimple of the flange extending into an aperture within the edge region of the second panel. At least a portion of the aperture is exposed.

This disclosure relates to accessories for motor vehicles with removable doors. In particular, the accessories may be mounted to a motor vehicle when a traditional, or factory, door is removed. Example accessories include covers, grab handles, tube doors, and pieces of furniture, each of which may include one or more lights or other electrically powered devices.

A press forming method for an automotive outer panel according to the present invention is a method for press forming a metal sheet 51 into an automotive outer panel 61 having a character line 63 and panel surface portions 65a and 65b by using a punch 3, a die 5, and a blank holder 7. The press forming method includes: a step of providing an elastic body 9 protruding toward the punch 3 side on a die-side forming surface portion 5b forming the panel surface portion 65a, and bringing the elastic body 9 into contact with the metal sheet 51 prior to the die 5; and a step of press forming while crushing the elastic body 9 and pressing the metal sheet 51, and the elastic body 9 is caused to protrude from the die-side forming surface portion 5b so that a frictional force of the crushed elastic body 9 and the metal sheet 51 is equal to or greater than an absolute value of a difference between tensions acting on both sides of a portion 53 corresponding to the character line 63.

A vehicle door assembly includes an outer door panel that is fixed to an outer periphery of an inner door panel such that the inner door panel and the outer door panel define a door cavity therebetween. A support bracket is attached to a forward area of the inner door panel within the door cavity. A reinforcing panel is attached to the support bracket within the door cavity. A window opening support panel is attached to the support bracket, the reinforcing panel and the inner door panel within the door cavity. A side view mirror is located along an exterior side of the outer door panel. The side view mirror includes at least one fastener that extends through the window opening support panel and the reinforcing panel thereby attaching the side view mirror thereto.

Various disclosed embodiments include structures and methods for improving assembly of vehicle doors. In an illustrative embodiment a vehicle door includes a first door inner structure having an angled wedge bearing surface and configured to receive a first removable attachment mechanism and a second door inner structure configured to receive a second removable attachment mechanism. The door includes a door outer structure having an outer panel coupled to an attachment structure, the attachment structure having an angled wedge bearing surface and having a bearing surface, the bearing surface configured to receive the second removable attachment mechanism, the second bearing surface being configured to abut an inner surface of the second door inner structure. The door includes an adjustment wedge which allows for positioning of the door panel relative to the body side of the vehicle.

A door structure includes an outer panel and an inner panel. The inner panel is formed from a panel inner member located on an inner side of a vehicle interior and a panel outer member located on an outer side of the vehicle interior. A sealing member which comes into contact with an A pillar serving as a body side member and isolates the inner side of the vehicle interior from the outer side of the vehicle interior is attached to the panel inner member at an overlap portion serving as a junction between the panel outer member and the panel inner member.

A door structure includes an outer panel and an inner panel. A panel outer member of the inner panel includes a front longitudinal side portion extending in an upper-lower direction at a front end portion of the panel outer member, a rear longitudinal side portion extending in the upper-lower direction at a rear end portion of the panel outer member, a lower side portion that joins a lower end portion of the front longitudinal side portion to a lower end portion of the rear longitudinal side portion, connecting members that connect the front longitudinal side portion to the rear longitudinal side portion in a front-rear direction, and reinforcement members provided separately from the connecting members and joined to the connecting members in such a way as to extend in the front-rear direction along the connecting members and to form closed cross-sections in spaces with the connecting members.