A cutting head for a sod harvester is configured to counterbalance forces that are generated during operation. When the cutting head is operated, the cutting blade oscillates to sever sod from the ground. This oscillation of the cutting blade generates significant horizontal vibration forces that are transferred to the cutting head and other components of the sod harvester. The cutting head can include a crankshaft assembly with counterweights that are designed to balance these horizontal vibration forces. The cutting head can also include a countershaft assembly with counterweights that are also designed to balance these horizontal vibration forces while also balancing vertical vibration forces that the counterweights of the crankshaft assembly create.

A roll forming mechanism can include a passive roll-up mechanism that initiates the roll and an active roll-up mechanism that completes the roll. The active roll-up mechanism can include an upper conveyor that is rotated in different directions. The upper conveyor can initially be rotated in a direction opposite that of an inclined conveyor to cause a forming roll to advance along the inclined conveyor. The rotation of the upper conveyor can then be reversed to cause the roll to be completed. Then, the upper conveyor can again be rotated in the direction opposite that of the inclined conveyor to cause the completed roll to be transferred towards the stacking conveyor. The amount by which the upper conveyor is rotated in the reverse direction can be based on a detected length of a tail of the forming roll.

A roll forming mechanism can include a passive roll-up mechanism that initiates the roll and an active roll-up mechanism that completes the roll. The active roll-up mechanism can include an upper conveyor that is rotated in different directions. The upper conveyor can initially be rotated in a direction opposite that of an inclined conveyor to cause a forming roll to advance along the inclined conveyor. The rotation of the upper conveyor can then be reversed to cause the roll to be completed. Then, the upper conveyor can again be rotated in the direction opposite that of the inclined conveyor to cause the completed roll to be transferred towards the stacking conveyor. The amount by which the upper conveyor is rotated in the reverse direction can be based on a detected length of a tail of the forming roll.

A roll forming mechanism can include a passive roll-up mechanism that initiates the roll and an active roll-up mechanism that completes the roll. The active roll-up mechanism can include an upper conveyor that is rotated in different directions. The upper conveyor can initially be rotated in a direction opposite that of an inclined conveyor to cause a forming roll to advance along the inclined conveyor. The rotation of the upper conveyor can then be reversed to cause the roll to be completed. Then, the upper conveyor can again be rotated in the direction opposite that of the inclined conveyor to cause the completed roll to be transferred towards the stacking conveyor. The amount by which the upper conveyor is rotated in the reverse direction can be based on a detected length of a tail of the forming roll.

A roll forming mechanism can include a passive roll-up mechanism that initiates the roll and an active roll-up mechanism that completes the roll. The active roll-up mechanism can include an upper conveyor that is rotated in different directions. The upper conveyor can initially be rotated in a direction opposite that of an inclined conveyor to cause a forming roll to advance along the inclined conveyor. The rotation of the upper conveyor can then be reversed to cause the roll to be completed. Then, the upper conveyor can again be rotated in the direction opposite that of the inclined conveyor to cause the completed roll to be transferred towards the stacking conveyor. The amount by which the upper conveyor is rotated in the reverse direction can be based on a detected length of a tail of the forming roll.

A sod harvester stacking head can include a base that couples to a stacking head supporting mechanism of a sod harvester and a frame that couples to the base via crankshaft assemblies that are configured to allow the frame to rotate through 360 degrees during each stacking operation. Accordingly, a motor that controls the rotation of the crankshaft assemblies can be driven a single time during each stacking operation thereby enhancing the efficiency of the sod harvester. The crankshaft assemblies can also be configured so that the crankshafts are in a vertical orientation while the stacking head travels in a lateral direction such that the load is centered on the rotational axis of the stacking head. A stacking conveyor could similarly be configured with a base and a frame that are coupled via crankshaft assemblies to thereby allow the stacking conveyor to be lifted using 360 degrees of rotation.

Systems and methods for growing vegetation are provided. The disclosed systems (100) and methods (1100, 1200) use rotating growth mats (102) and a cutting device (112). The rotating growth mats and cutting device can be coupled to an anaerobic digester (402) to generated methane gas using vegetation grown on the growth mats. The systems and methods may further use C artificial light sources (108) and a nutrients delivery system (110) to assist growth.

An eco-friendly netting for growing and/or harvesting sod and/or plants is disclosed herein. The eco-friendly netting includes a plurality of fibers arranged in a woven configuration or a substantially non-woven configuration. Each of the plurality of fibers is formed from a substantially natural material, which may also be biodegradable. The eco-friendly netting may be preseeded. The eco-friendly netting may be treated or processed with anti-rot agents, degrading accelerators, nutrients, fertilizers, pesticides, fungicides, algaecides, herbicides, water absorption/retention enhancers or any combination thereof. Methods of growing sod and harvesting sod, which utilize the eco-friendly netting, are also disclosed herein. In one or more embodiments, the eco-friendly netting may be treated or processed to increase or decrease its functional longevity.

A sod harvester for cutting a sod slab from a sod field and directing an unspoiled sod slab into a first carrier and a spoiled sod slab into a scrap sod carrier where the spoiled sod slab may be either discharged away from a path of the sod harvester or carried on the scrap sod carrier for later discharge from the scrap sod carrier.

A sod harvester for cutting a sod slab from a sod field and directing an unspoiled sod slab into a first carrier and a spoiled sod slab into a scrap sod carrier where the spoiled sod slab may be either discharged away from a path of the sod harvester or carried on the scrap sod carrier for later discharge from the scrap sod carrier.