A vehicle door system includes doors with a door module attached to a hinge module, which is attached to the vehicle body. The door module includes a latch mechanism configured to engage a striker pin of the vehicle body, with a pawl that pivots to accommodate a misalignment with the striker pin during a door closing operation, with the latch mechanism shifting following engagement with the striker pin. A door check mechanism includes a permanent magnet and a steel plate. Activation of the permanent magnet shifts the steel plate from a closed position to an open position permitting the hinge module to move from a locked position. An interface between doors includes a primary and secondary seal each having a constant cross section, with filler pieces disposed between the door and the secondary seal along a portion of the interface.

A vehicle door structure includes a mirror retainer having a main body, which is joined to the front end of an outer reinforcement with a part of the main body overlapping with the outer reinforcement. The mirror retainer includes an upper leg, which has a first facing surface facing a lower leg and is joined to the inner panel. The lower leg has a second facing surface facing the upper leg and is joined to the inner panel. A reinforcing member is connected to the first facing surface and at least one of a main body inner surface and the second facing surface so as to reinforce the mirror retainer.

A vehicle front pillar structure includes: a pillar lower portion that configures a lower portion of a front pillar; a first pillar frame that extends along an outer edge of a windshield of a vehicle in a vehicle width direction; a second pillar frame that extends in an extending direction of the first pillar frame; a transparent member straddling between the first pillar frame and the second pillar frame; and a load transmission member that can transmit a load applied from a vehicle front side to a front side portion of the upper portion of the pillar lower portion in a vehicle longitudinal direction, to the second pillar frame, wherein a top surface of the second pillar frame is disposed continuously from a top surface of the load transmission member, and the top surface of the second pillar frame linearly extends in a vehicle rearward and upward direction.

A vehicle pillar structure includes a plurality of pillar frame structure portions, a transparent member, and a connection member. The pillar frame structure portions are disposed on an edge side of an upper half of a door opening as a portion of a columnar pillar. The pillar frame structure portions are provided in parallel with an interval, and have upper and lower end portions fixed to a frame member of the vehicle side portion. The transparent member is formed of a transparent material and is bridged between the pillar frame structure portions. The connection member is formed separately from the pillar frame structure portions, the frame member, and the transparent member, and connects the pillar frame structure portions.

A method includes molding an outer impact beam made of carbon fiber reinforced plastics (CFRP) and separately molding an inner impact beam made of CFRP. The outer impact beam and the inner impact beam are coupled to each other to form an impact beam and the impact beam is coupled to an inner panel of a vehicle door.

A vehicle lateral structure includes: a rocker extending in a longitudinal direction of a vehicle; and a side door existing along the rocker in a closed state in which the side door is closed, the side door including a lower region of the side door being located further from a center of the vehicle in a vehicle width direction than the rocker is in the vehicle width direction and a protrusion portion which protrudes toward the center of the vehicle in the vehicle width direction from a lower end portion of the lower region in a vertical direction of the vehicle.

An impact beam structure of a CFRP door for a vehicle is disclosed. A outer impact beam and an inner impact beam are separately molded and then coupled to each other such that an impact beam is formed. The impact beam is coupled to an inner panel of the CFRP door for the vehicle.

An impact beam structure of a CFRP door for a vehicle is disclosed. A outer impact beam and an inner impact beam are separately molded and then coupled to each other such that an impact beam is formed. The impact beam is coupled to an inner panel of the CFRP door for the vehicle.

In an embodiment, a side door for a vehicle, includes: a structure comprising a shell comprising a shell support beam positioned across a main body portion of the shell, wherein the shell support beam comprises substantially unidirectional fiber strip sections; wherein the shell comprise a inner shell and a outer shell; and wherein the side door has a score of at least 4 points in a side impact test conducted according to European New Car Assessment Protocol (Euro NCAP) Side Impact Testing Protocol Version 5.2 (November 2011).

A vehicle door structure having an inner door panel and a reinforcing structure. The inner door panel has a main upright portion, a front wall portion, a rear wall portion and a lower wall portion extending horizontally along a lower area of the main upright portion from a lower end of the front wall portion to a lower end of the rear wall portion. The reinforcing structure extends between the front wall portion and the rear wall portion. The reinforcing structure includes a first bracket fixed to at least one of the front wall portion and the main upright portion of the inner door panel and a reinforcing bar having a first end section rigidly fixed to the first bracket. The first end section of the reinforcing bar has a contoured end surface that is spaced apart from adjacent surfaces of the first bracket.