A vehicle assembly includes, among other things, a vehicle door changeable back and forth between a first configuration and a second configuration. In the first configuration, the vehicle door is provided by an inner module coupled to an outer module. In the second configuration, the vehicle door is provided by the inner module without the outer module. A door providing method includes providing a vehicle door in a first configuration using an inner module coupled to an outer module. The method further includes providing the vehicle door in a second configuration using the inner module without the outer module.

A side door assembly is provided for a vehicle body having a side opening. The side door assembly includes a one-piece casting for hinged connection to the vehicle body. The casting forms a frame. At least one panel insert is selectively connected from the interior of the vehicle outward by a plurality of rotary attachment features to the frame. The frame includes a plurality of reinforcement features to add structure and rigidity, while reducing weight, to the side door assembly.

A convertible vehicle door assembly includes a gate subassembly including an electrical panel, latch handle and is secured by hinges and a latch to a vehicle static structure. An outer door subassembly is removably secured to the gate subassembly by at least one quick connect mechanism. The outer door includes a window assembly operable by the electrical control panel.

A convertible vehicle door assembly is disclosed and includes a gate subassembly including an electrical panel, latch handle and is secured by hinges and a latch to a vehicle static structure. An outer door subassembly is removably secured to the gate subassembly by at least one quick connect mechanism. The outer door includes a window assembly operable by the electrical control panel.

A vehicle door assembly includes a door housing configured for covering a vehicle access opening. A frame member is disposed within the door housing. A module includes an intrusion beam coupled to the frame member and removable from the door housing. The module is configured to accept attachment of a module hinge and a module latch to provide a secondary door assembly. A modular vehicle door assembly and a method of assembling a door assembly to a vehicle are also disclosed.

An insert for a vehicle door that has one part that is separable from another part of the door. The insert may have a body having a first end, a second end, a longitudinal axis extending between the first end and the second end and through the center of mass of the body, an opening at the first end, and an inner surface that defines a cavity extending from the opening toward the second end. The inner surface has a first portion and an opposing second portion wherein the distance from the first portion to the axis decreases from the first end toward the second end of the cavity along at least a portion of the cavity. The distance from the second portion to the axis increases from the first end toward the second end of the cavity along at least a portion of the cavity.

A convertible door assembly includes (a) an upper door section, defining a window opening, (b) a lower door section, (c) a releasable locking feature, retaining the upper door section to the lower door section, and (d) a window. The window is displaceable between a raised position, closing the window opening and a lowered position, concealed within an internal door cavity formed in the upper door section and the lower door section.

A convertible door assembly includes (a) an upper door section, defining a window opening, (b) a lower door section, (c) a releasable locking feature, retaining the upper door section to the lower door section, and (d) a window. The window is displaceable between a raised position, closing the window opening and a lowered position, concealed within an internal door cavity formed in the upper door section and the lower door section.

A convertible door assembly includes (a) an upper door section, defining a window opening, (b) a lower door section, (c) a releasable locking feature, retaining the upper door section to the lower door section, and (d) a window. The window is displaceable between a raised position, closing the window opening and a lowered position, concealed within an internal door cavity formed in the upper door section and the lower door section.

An insert for a vehicle door that has one part that is separable from another part of the door. The insert may have a body having a first end, a second end, a longitudinal axis extending between the first end and the second end and through the center of mass of the body, an opening at the first end, and an inner surface that defines a cavity extending from the opening toward the second end. The inner surface has a first portion and an opposing second portion wherein the distance from the first portion to the axis decreases from the first end toward the second end of the cavity along at least a portion of the cavity. The distance from the second portion to the axis increases from the first end toward the second end of the cavity along at least a portion of the cavity.