B60J5/107

COMBINATION INTERIOR TRIM AND REINFORCEMENT FOR EXTERIOR RESIN PANE

Anchor brackets/tethers may be used to reinforce a vehicle's resin rear door without substantially increasing the mass of the resin rear door. Such anchor brackets hold an interior trim panel(s) in place, and keep the interior trim panel(s) connected to the door structure or portion(s) thereof. The interior trim panel(s) can act as a protective interior shield that eliminates any exposure of the interior cabin/passenger compartment from any outer (and/or interior) door panel cracks/gaps that may be created during an adverse event. Moreover, conventional interior trim panels may, during a collision, break apart, the broken pieces becoming potentially dangerous projectiles. By being attached to the door structure and/or door componentry, the chance that the interior trim panel (or portions thereof) becoming a projectile is negated or at least lessened.

A THERMOPLASTIC LIFTGATE ARRANGEMENT HAVING BLOW MOLDED REINFORCEMENTS

A liftgate arrangement (10) including a thermoplastic inner panel (12) with an outer surface and an inner surface. The liftgate arrangement further includes one or more blow molded reinforcements (18, 20) connected to and extending across a portion of the outer surface of the inner panel (12). The one or more blow molded reinforcements (18, 20) also includes a hollow channel (22, 22′) extending between two openings on the one or more blow molded reinforcements. The one or more blow molded reinforcements (18, 20) are used to strengthen the inner panel at desired locations.

Back door handle device and method for manufacturing same
11167624 · 2021-11-09 · ·

A back door handle device includes a switch to output a signal for unlocking or locking the back door, a switch knob to supplement actuating force of the switch, a housing for receiving the switch and the switch knob, and an outer cover that covers the housing. The switch knob includes an operating portion that is moved from an initial position to a switch position, a spring section that, when the operating portion is moved from the initial position toward the switch position, is elastically deformed to produce elastic force in such a direction as to return the operating portion to the initial position, and a temporary fixing portion that prevents such movement of the switch knob that the operating portion is moved from the initial position to the opposite side to the switch position. The signal is output from the switch when the operating portion reaches the switch position.

Vehicle body

A vehicle body includes a rear opening and a rear header. The rear header includes a first and a second rear header panel. A closed cross-section space is defined by the first and the second rear header panels. The vehicle body includes a reinforcing member that is disposed in the closed cross-section space. The first and the second rear header panels each include a first portion extending downward in the vehicle up-down direction and a second portion bending from a lower end of the first portion and extending rearward in the vehicle front-rear direction. The reinforcing member is disposed in a region in which the first portion of the first rear header panel and the first portion of the second rear header panel face each other. A space is provided between a lower face of the reinforcing member and the second portion of the first rear header panel.

Hybrid composite tailgate

The invention relates to a hybrid tailgate for a vehicle, comprising a thermoplastic inner structure forming the carrier frame of the tailgate, and at least one composite reinforcement part to reinforce the carrier frame, wherein the composite reinforcement part is connected to the thermoplastic inner structure at a first surface, wherein the composite reinforcement part forms a continuous load path in the inner structure enclosing a tailgate window opening for a window glazing part of the tailgate. Furthermore, the invention relates to a vehicle comprising such a hybrid tailgate. Moreover, the invention relates to a method of manufacturing such a hybrid tailgate, the method comprising forming a composite laminate part into an insert; placing the insert in an injection molding tool; and over-molding the insert with polymer resin.

Method of manufacturing vehicle rear module, vehicle back door, vehicle rear module, and vehicle module

A method for producing a vehicle rear module that includes: a clear member monolithically including a lamp section and a window section; and a colored member for shielding at least part of a vehicle interior from the exterior. The method for producing the vehicle rear module comprises: a step for injecting a transparent resin from a single resin injection hole into a first cavity to form the clear member; and a step for injecting a colored resin from a plurality of resin injection holes into a second cavity to form the colored member.

Reinforcing insert with through orifices

A reinforcing element for a bodywork part made from plastic, forming an insert capable of being at least partially overmolded in the bodywork part, the reinforcing element including a wall delimited by a contour, the wall including an orifice that passes all the way through the thickness of the wall of the reinforcing element, which orifice is a notch emerging at the contour, or a blind orifice at the contour, located, at least in part, in an area of the contour that extends over 40 mm in width from the wall.

ANTI-PINCH SENSOR EASY INSTALL TO FLANGE
20230151667 · 2023-05-18 · ·

A liftgate for a vehicle having an anti-pinch sensor attached at an outer peripheral area of the liftgate. A liftgate including an outwardly extending flange portion. An anti-pinch sensor mount including a U-shaped cross section which is adapted to fit over and secure to the outwardly extending flange portion. An anti-pinch sensor attached to the mount for sensing an interference in opening or closing of the liftgate and reversing the opening or closing of the liftgate.

LIFTGATE WITH INTEGRATED REARVIEW VISIBILITY
20220388459 · 2022-12-08 ·

A disclosed system includes a liftgate housing; a tab of the liftgate housing moveable to an acute angle relative to a first portion of the liftgate housing; a tab aperture disposed in the tab; a first wall and a second wall attached to the liftgate housing, where the first wall, the second wall, and the tab form a barrier to prevent debris from entering into the housing; a camera, where at least a portion of the camera is disposed through the tab aperture, and where movement of the tab relative to the first portion of the liftgate housing adjusts the field of view of the camera.

Composite component with integrated conduit

An injection molded composite component includes a groove extending from a first surface of the composite component and a tubing material placed within the groove and formed integrally with the composite component such that the tubing material forms an integrated conduit on the first surface of the composite component.