A power transmission device for a hybrid vehicle may include: an engine part; a transfer part configured to transfer power of the engine part; a motor part configured to provide power to the transfer part, and driven when power is applied thereto; and a plurality of torsion damper parts disposed between the engine part and the motor part, and connected in series.

A rotor assembly for a hybrid module includes a rotor carrier, a rotor segment, an end ring, a first spacer, a second spacer, and a compressed spring. The rotor carrier includes a first outer cylindrical surface and a radial surface, and the rotor segment is installed on the first outer cylindrical surface. The end ring is fixed to the rotor carrier and arranged for fixing to an engine flexplate. The first spacer is disposed axially between the rotor segment and the radial surface, and the second spacer is disposed axially between the rotor segment and the end ring. The compressed spring is disposed axially between the end ring and the second spacer to press the first spacer, the second spacer, and the rotor segment against the radial surface for frictional torque transmission between the rotor segment and the rotor carrier.

A rotor assembly for a hybrid module includes a rotor carrier, a rotor segment, an end ring, a first spacer, a second spacer, and a compressed spring. The rotor carrier includes a first outer cylindrical surface and a radial surface, and the rotor segment is installed on the first outer cylindrical surface. The end ring is fixed to the rotor carrier and arranged for fixing to an engine flexplate. The first spacer is disposed axially between the rotor segment and the radial surface, and the second spacer is disposed axially between the rotor segment and the end ring. The compressed spring is disposed axially between the end ring and the second spacer to press the first spacer, the second spacer, and the rotor segment against the radial surface for frictional torque transmission between the rotor segment and the rotor carrier.

A system and method for power management of hybrid electric vehicles is provided. In some implementations, a plug-in series hybrid electric vehicle may include an engine, a motor/generator (MG), a traction motor, an energy storage device, and a controller. The controller is coupled to the engine and the MG to control operation of the engine and the MG such that a state-of-charge (SOC) of the energy storage device tracks a dynamic reference SOC profile during a trip and an average engine power (AEP) is maintained above a threshold. In some instances, maintaining AEP above a threshold supports emission control of the vehicle.

A system and method for power management of hybrid electric vehicles is provided. In some implementations, a plug-in series hybrid electric vehicle may include an engine, a motor/generator (MG), a traction motor, an energy storage device, and a controller. The controller is coupled to the engine and the MG to control operation of the engine and the MG such that a state-of-charge (SOC) of the energy storage device tracks a dynamic reference SOC profile during a trip and an average engine power (AEP) is maintained above a threshold. In some instances, maintaining AEP above a threshold supports emission control of the vehicle.

A method of controlling uphill driving of a hybrid vehicle provided with a dual clutch transmission (DCT) may include determining, by a controller, a driving state of a vehicle on the basis of information collected from the vehicle; when the vehicle is determined as being in a uphill driving state, performing, by the controller, high torque control on an engine of the vehicle by increasing an engine torque to control the engine at a predetermined high torque engine operating point and reducing a motor torque of a motor in the vehicle to satisfy a driver request torque; and during the performing of the high torque control on the engine, comparing, by the controller, a state of charge (SOC) value of a battery with a set first SOC threshold value, and when the SOC value of the battery is less than or equal to the first SOC threshold value, performing engine and motor speed control to defend the SOC value of the battery.

A method of controlling uphill driving of a hybrid vehicle provided with a dual clutch transmission (DCT) may include determining, by a controller, a driving state of a vehicle on the basis of information collected from the vehicle; when the vehicle is determined as being in a uphill driving state, performing, by the controller, high torque control on an engine of the vehicle by increasing an engine torque to control the engine at a predetermined high torque engine operating point and reducing a motor torque of a motor in the vehicle to satisfy a driver request torque; and during the performing of the high torque control on the engine, comparing, by the controller, a state of charge (SOC) value of a battery with a set first SOC threshold value, and when the SOC value of the battery is less than or equal to the first SOC threshold value, performing engine and motor speed control to defend the SOC value of the battery.

A control system for a hybrid vehicle that reduces a change in an engine torque when warming a catalyst. The hybrid vehicle comprises a catalyst that purifies exhaust gas, a first motor, a differential mechanism having a plurality of rotary elements, and an engagement device that selectively connects the first motor to an engine. A controller is configured to determine whether it is necessary to warm the catalyst, and disengage the engagement device while retarding an ignition timing of the engine when it is necessary to warm the purifying device.

A control system for a hybrid vehicle that reduces a change in an engine torque when warming a catalyst. The hybrid vehicle comprises a catalyst that purifies exhaust gas, a first motor, a differential mechanism having a plurality of rotary elements, and an engagement device that selectively connects the first motor to an engine. A controller is configured to determine whether it is necessary to warm the catalyst, and disengage the engagement device while retarding an ignition timing of the engine when it is necessary to warm the purifying device.

A hybrid module includes a housing with a bulkhead wall, a K0 shaft, a rotor assembly, a rotor carrier and a first bearing. The K0 shaft is arranged for driving connection with a crankshaft. The rotor assembly has an electric motor rotor and a thrust surface for a K0 clutch. The K0 clutch is arranged to drivingly connect the rotor assembly to the K0 shaft. The rotor carrier is fixed to the rotor assembly and the first bearing is arranged to rotationally separate the bulkhead wall and the rotor carrier. In an example embodiment, the first bearing is a deep groove ball bearing. In an example embodiment, the hybrid module includes a seal installed in the bulkhead wall and contacting the K0 shaft. In an example embodiment, the hybrid module includes a bushing installed on the K0 shaft and arranged for contacting an inner bore of the crankshaft.