A prime mover is combined with a flywheel storage device and a control system to implement a flywheel pulse and glide system in a vehicle. In one embodiment, the control system is configured to cycle power delivery between the prime mover and the flywheel storage device to power the vehicle. The prime mover, when activated by the control system, is configured to power the vehicle and spin up the flywheel storage device to capture a sufficient amount of energy.

A system and method are provided for hybrid electric internal combustion engine applications in which a motor-generator, a narrow switchable coupling and a torque transfer unit therebetween are arranged and positioned in the constrained environment at the front of an engine in applications such as commercial vehicles, off-road vehicles and stationary engine installations. The motor-generator is preferably positioned laterally offset from the switchable coupling, which is co-axially-arranged with the front end of the engine crankshaft. The switchable coupling is an integrated unit in which a crankshaft vibration damper, an engine accessory drive pulley and a disengageable clutch overlap such that the axial depth of the clutch-pulley-damper unit is nearly the same as a conventional belt drive pulley and engine damper. The front end motor-generator system includes an electrical energy store that receives electrical energy generated by the motor-generator when the coupling is engaged. When the coupling is disengaged, the motor-generator may drive the pulley portion of the clutch-pulley-damper to drive the engine accessories using energy returned from the energy store, independent of the engine crankshaft.

A system and method are provided for hybrid electric internal combustion engine applications in which a motor-generator, a narrow switchable coupling and a torque transfer unit therebetween are arranged and positioned in the constrained environment at the front of an engine in applications such as commercial vehicles, off-road vehicles and stationary engine installations. The motor-generator is preferably positioned laterally offset from the switchable coupling, which is co-axially-arranged with the front end of the engine crankshaft. The switchable coupling is an integrated unit in which a crankshaft vibration damper, an engine accessory drive pulley and a disengageable clutch overlap such that the axial depth of the clutch-pulley-damper unit is nearly the same as a conventional belt drive pulley and engine damper. The front end motor-generator system includes an electrical energy store that receives electrical energy generated by the motor-generator when the coupling is engaged. When the coupling is disengaged, the motor-generator may drive the pulley portion of the clutch-pulley-damper to drive the engine accessories using energy returned from the energy store, independent of the engine crankshaft.

The disclosure is related to a flywheel energy storage system comprising a casing, a shaft, a flywheel, and at least one electric motor assembly. The shaft is rotatably disposed in the casing. The flywheel comprises a hub and an annular part, the shaft is disposed through the annular part, the annular part is fixed to the shaft via the hub, and the annular part has at least one cavity. The electric motor assembly is accommodated in the cavity and comprises a first motor rotor and a motor stator. In the cavity, the first motor rotor is fixed on the shaft, and the motor stator is fixed to the casing and located between the first motor rotor and the annular part.

A hybrid drive module for a motor vehicle is provided. The hybrid drive module includes a planetary gear stage with a sun gear, a ring gear, a planetary gear carrier and at least one planetary gear that is rotatably mounted with respect to the planetary gear carrier. The hybrid drive module also includes an electric drive machine having a stator and a rotor. The ring gear and the rotor, and the planetary gear carrier and a separation clutch can be connected in a torque-conducting manner. The separation clutch is configured to interrupt the torque transfer to the planetary gear carrier, and the ring gear is arranged in the radial and axial directions at least in sections inside the rotor. The planetary gear carrier is mounted with the axial bearing and the radial bearing in a rotatable manner with respect to the housing.

A mobile mining machine includes a plurality of traction elements, a plurality of motors, a power source in electrical communication with the plurality of motors, and an energy storage system in electrical communication with the plurality of motors and the power source. Each of the motors is coupled to an associated one of the plurality of traction elements. Each of the motors is driven by the associated traction element in a first mode, and drives the associated traction element in a second mode. The energy storage system includes a shaft, a rotor secured to the shaft, a stator extending around the rotor, and a flywheel coupled to the shaft for rotation therewith. In the first mode, rotation of the motors causes rotation of the flywheel to store kinetic energy. In the second mode, rotation of the rotor and the flywheel discharges kinetic energy to drive the motors.

A mobile mining machine includes a plurality of traction elements, a plurality of motors, a power source in electrical communication with the plurality of motors, and an energy storage system in electrical communication with the plurality of motors and the power source. Each of the motors is coupled to an associated one of the plurality of traction elements. Each of the motors is driven by the associated traction element in a first mode, and drives the associated traction element in a second mode. The energy storage system includes a shaft, a rotor secured to the shaft, a stator extending around the rotor, and a flywheel coupled to the shaft for rotation therewith. In the first mode, rotation of the motors causes rotation of the flywheel to store kinetic energy. In the second mode, rotation of the rotor and the flywheel discharges kinetic energy to drive the motors.

The invention relates to an energy storage and recovery system (ERS) coupleable to a prime mover and to an energy storage flywheel. The ERS has a hydrostatic arrangement with a first pumping element and a second pumping element. The pumping elements have a respective fluid displacement and a fluid coupling arrangement for the transfer of fluid power between the first and second pumping elements. The ERS also includes a differential device comprising at least three inputs, wherein a first driveshaft of the first pumping element is coupled to a prime mover in use, a first input of the a differential device is coupled to said prime mover in use, a second input of the differential device is coupled to a second driveshaft of the second pumping element, and the third input of the differential device is coupled to a flywheel in use.

The invention relates to an energy storage and recovery system (ERS) coupleable to a prime mover and to an energy storage flywheel. The ERS has a hydrostatic arrangement with a first pumping element and a second pumping element. The pumping elements have a respective fluid displacement and a fluid coupling arrangement for the transfer of fluid power between the first and second pumping elements. The ERS also includes a differential device comprising at least three inputs, wherein a first driveshaft of the first pumping element is coupled to a prime mover in use, a first input of the a differential device is coupled to said prime mover in use, a second input of the differential device is coupled to a second driveshaft of the second pumping element, and the third input of the differential device is coupled to a flywheel in use.

A hybrid module for a motor vehicle drive train includes an electric machine, a rotor bearing carrier, a first bearing, a second bearing, and an intermediate shaft. The electric machine has a rotor unit with a rotor. The roller bearing carrier is for rotatably supporting the rotor unit. The intermediate shaft is for transmitting a torque between an internal combustion engine and a transmission or an output. The internal combustion engine and, the transmission or the output, can be connected to the hybrid module. The intermediate shaft is rotatably supported by the first bearing and the second bearing. The first bearing or the second bearing is supported on the rotor bearing carrier, supported or on the rotor unit, or is arranged to be supported on an output shaft of the internal combustion engine.