Systems and methods for storing energy for use by an electric vehicle are disclosed. Systems can include an electric vehicle battery pack including a rack configured to couple a plurality of independently removable battery strings to the vehicle, the battery strings configured to be selectively coupled in parallel to a vehicle power bus. The battery strings may include a housing, a plurality of electrochemical cells disposed within the housing, a circuit for electrically connecting the electrochemical cells, a positive high-voltage connector, a negative high-voltage connector, a switch within the housing, and a string control unit configured to control the switch. Each battery string can include a coolant inlet and a coolant outlet configured to couple with and sealingly uncouple from an external coolant supply conduit and an external coolant return conduit, and an auxiliary connector configured to couple with an external communications system and/or an external low-voltage power supply.

A battery system includes battery cells to store electrical energy and to output electrical power. The battery system further includes a housing, a shunt, a control board, and a connector assembly. The housing includes a cavity that the shunt is disposed in and is in direct contact with, where the cavity facilitates dissipating torsional force exerted on the shunt. The control board is disposed within the housing and includes sensing circuitry to determine an operational parameter of the battery cells and control circuitry to facilitate controlling operation of the battery cells based on the operational parameter. The connector assembly electrically couples the shunt to the sensing circuitry via a spacing connector and a securing connector. The spacing connector is disposed between the control board and an inner surface of the housing while the securing connector extends through the shunt to couple to the spacing connector through the housing.

A battery system includes battery cells to store electrical energy and to output electrical power. The battery system further includes a housing, a shunt, a control board, and a connector assembly. The housing includes a cavity that the shunt is disposed in and is in direct contact with, where the cavity facilitates dissipating torsional force exerted on the shunt. The control board is disposed within the housing and includes sensing circuitry to determine an operational parameter of the battery cells and control circuitry to facilitate controlling operation of the battery cells based on the operational parameter. The connector assembly electrically couples the shunt to the sensing circuitry via a spacing connector and a securing connector. The spacing connector is disposed between the control board and an inner surface of the housing while the securing connector extends through the shunt to couple to the spacing connector through the housing.

The present invention pertains to a supporting structure for receiving battery cells in a battery system of a hybrid or electrical vehicle, the supporting structure comprising a bottom plate and two side plates arranged on the bottom plate, wherein the inner sides of the two side plates and the bottom plate define an internal volume for receiving the battery cells and wherein each side plate comprises a flange at its outer side and wherein each flange comprises fixation means for fastening the supporting structure to an adjacent supporting structure.

The present invention pertains to a supporting structure for receiving battery cells in a battery system of a hybrid or electrical vehicle, the supporting structure comprising a bottom plate and two side plates arranged on the bottom plate, wherein the inner sides of the two side plates and the bottom plate define an internal volume for receiving the battery cells and wherein each side plate comprises a flange at its outer side and wherein each flange comprises fixation means for fastening the supporting structure to an adjacent supporting structure.

The invention relates to a battery housing (1) for a vehicle driven by an electric motor, which is to be installed in the floor region of a vehicle, having a frame (2), which encloses at least one battery module, and a floor (3), which is connected to the frame (2), The floor (3) takes the form of a sandwich construction and forms hollow chambers (18, 18′), which can be used as temperature-control channels for guiding through a fluid by virtue of end-side openings in adjacent hollow chambers (18, 18′) being connected to one another at their two ends.

The invention relates to a battery housing (1) for a vehicle driven by an electric motor, which is to be installed in the floor region of a vehicle, having a frame (2), which encloses at least one battery module, and a floor (3), which is connected to the frame (2), The floor (3) takes the form of a sandwich construction and forms hollow chambers (18, 18′), which can be used as temperature-control channels for guiding through a fluid by virtue of end-side openings in adjacent hollow chambers (18, 18′) being connected to one another at their two ends.

As for a secondary battery using lithium cobalt oxide as a positive electrode active material, the positive electrode active material with which a decrease in battery capacity due to repeated charge and discharge is inhibited is provided. Alternatively, a positive electrode active material particle which hardly deteriorates is provided. The positive electrode active material includes lithium, cobalt, oxygen, magnesium, aluminum, and fluorine and is a crystal represented by a layered rock-salt structure. The space group of the crystal is represented by R−3m. The concentration of fluorine in a surface portion of the crystal is higher than that inside the crystal. The concentration of magnesium in the surface portion of the crystal is higher than that inside the crystal. The atomic ratio of magnesium to aluminum in the surface portion of the crystal is higher than that inside the crystal.

As for a secondary battery using lithium cobalt oxide as a positive electrode active material, the positive electrode active material with which a decrease in battery capacity due to repeated charge and discharge is inhibited is provided. Alternatively, a positive electrode active material particle which hardly deteriorates is provided. The positive electrode active material includes lithium, cobalt, oxygen, magnesium, aluminum, and fluorine and is a crystal represented by a layered rock-salt structure. The space group of the crystal is represented by R−3m. The concentration of fluorine in a surface portion of the crystal is higher than that inside the crystal. The concentration of magnesium in the surface portion of the crystal is higher than that inside the crystal. The atomic ratio of magnesium to aluminum in the surface portion of the crystal is higher than that inside the crystal.

A vehicle battery assembly having specialized fasteners that includes an integrated compression limiter. The compression limiter provides protection for the fastening joint of a cover and a tray of a housing for the battery assembly. The battery assembly may also include nut and bolt assembly which may be installed by a nut insertion tool. The nut insertion tool allows the nut and bolt assembly to be installed without damaging the tray or the cover.