A cold ambient battery chilling mode of an electric vehicle may be implemented if the vehicle battery is being charged when the ambient air temperature is low and a temperature of the battery is elevated. During cold ambient charging, coolant flows through a heater core and through a battery heat exchanger. Cold ambient air may be utilized to cool the coolant flowing through the heater core, and coolant from the heater core flows through the battery heat exchanger and cools the battery during charging. A battery chiller may be deactivated when the cold ambient battery chilling mode is activated to reduce energy consumption.

A heat exchange assembly and a vehicle thermal management system. The heat exchange assembly comprises a first heat exchange part, a bridging member, a second heat exchange part and a connecting member, wherein the first heat exchange part, the bridging member and the second heat exchange part are fixed by means of welding. The heat exchange assembly comprises six ports, wherein the connecting member is provided with at least three ports. The bridging member comprises two holes and/or grooves, which face towards the first heat exchange part and are used for communication with same, and the bridging member comprises at least two holes and/or grooves for being in communication with the second heat exchange part. Openings, of the holes and/or grooves capable of being in communication with the second heat exchange part of the bridging member, face towards the second heat exchange part.

The battery (1) comprises: an enclosure (5) internally delimiting a volume (7) for receiving the electricity storage cells (3); a heat exchanger (11) comprising an upper metal plate (13) defining the bottom of the enclosure (5), a bottom plate (15) delimiting with the upper plate (13) a circulation volume (17) for a heat transfer fluid, and a plurality of upper fins (19) housed in the circulation volume (17) and arranged to transmit forces between the upper and bottom plates (13, 15); a protective plate (23) covering the bottom plate (15) and defining with the bottom plate (15) a lower volume (25); lower stiffening fins (27) housed in the lower volume (25) and arranged to transmit forces between the protective plate (23) and the bottom plate (15), the bottom plate (15) forming with the lower fins (27) and the protection plate (23) a rigid frame (28) absorbing most of the forces to which the battery (1) is subjected.

The battery (1) comprises: an enclosure (5) internally delimiting a volume (7) for receiving the electricity storage cells (3); a heat exchanger (11) comprising an upper metal plate (13) defining the bottom of the enclosure (5), a bottom plate (15) delimiting with the upper plate (13) a circulation volume (17) for a heat transfer fluid, and a plurality of upper fins (19) housed in the circulation volume (17) and arranged to transmit forces between the upper and bottom plates (13, 15); a protective plate (23) covering the bottom plate (15) and defining with the bottom plate (15) a lower volume (25); lower stiffening fins (27) housed in the lower volume (25) and arranged to transmit forces between the protective plate (23) and the bottom plate (15), the bottom plate (15) forming with the lower fins (27) and the protection plate (23) a rigid frame (28) absorbing most of the forces to which the battery (1) is subjected.

A modular electrical Energy Storage System structure for powering an electric motor in a vehicle. The modular ESS structure includes two or more electrical energy storage modules, the modular ESS structure extending in a longitudinal direction, in a transverse direction and in a vertical direction, the longitudinal direction coinciding with a driving direction of the vehicle, the two or more electrical energy storage modules being arranged side-by-side in the transverse direction , in the longitudinal direction and/or in the vertical direction and being connected to each other structurally and electrically. The modular ESS structure comprises a first mounting interface comprising one or more first connecting members configured for mounting to a vehicle structure.

A modular electrical Energy Storage System structure for powering an electric motor in a vehicle. The modular ESS structure includes two or more electrical energy storage modules, the modular ESS structure extending in a longitudinal direction, in a transverse direction and in a vertical direction, the longitudinal direction coinciding with a driving direction of the vehicle, the two or more electrical energy storage modules being arranged side-by-side in the transverse direction , in the longitudinal direction and/or in the vertical direction and being connected to each other structurally and electrically. The modular ESS structure comprises a first mounting interface comprising one or more first connecting members configured for mounting to a vehicle structure.

Disclosed are thermal management fluids for electric systems and methods of application. An example thermal management fluid may comprise: a base oil as a major component, wherein the base oil has both of the following enumerated properties: (i) a branch content of about 15 mol. % to about 30 mol. %; and (ii) a naphthene content of about 30 wt. % or less.

A method for thermal conditioning at least one thermal buffer of a thermal system of a vehicle, the thermal system being a rechargeable energy storage system, RESS, and/or an energy transformation system comprising fuel cells, the thermal buffer having an operating window defined by the preferred operating temperature of the thermal buffer. The method includes providing predictive power utilization of the thermal buffer as a function of time, conditioning the thermal buffer in response to the predictive power utilization, such that the thermal buffer is thermally conditioned to be within the operating window of the thermal buffer. The operating window is varying as a function of the predictive power utilization over time.

A method for thermal conditioning at least one thermal buffer of a thermal system of a vehicle, the thermal system being a rechargeable energy storage system, RESS, and/or an energy transformation system comprising fuel cells, the thermal buffer having an operating window defined by the preferred operating temperature of the thermal buffer. The method includes providing predictive power utilization of the thermal buffer as a function of time, conditioning the thermal buffer in response to the predictive power utilization, such that the thermal buffer is thermally conditioned to be within the operating window of the thermal buffer. The operating window is varying as a function of the predictive power utilization over time.

A method for thermal preconditioning at least one thermal buffer in a thermal system of a vehicle, the thermal system being a rechargeable energy storage system, RESS, and/or an energy transformation system comprising fuel cells. The method includes providing scheduled operational information of the thermal buffer, the scheduled operational information comprising a scheduled initialization time and scheduled operational load of the thermal buffer, determining whether the thermal buffer is in need of cooling or heating in order to reach a pre-determined temperature level, preconditioning the thermal buffer in accordance with the scheduled operational information such that the thermal buffer is thermally preconditioned by cooling or heating to the pre-determined level in accordance with the scheduled operational load at a time in accordance with the scheduled initialization time.