An automotive vehicle includes a vehicle body and a fascia coupled to the vehicle body. The vehicle also includes a rigid backer plate coupled to the body. The backer plate is disposed between the body and the fascia, and is spaced from the fascia. The vehicle further includes a compressible layer disposed between the fascia and the backer plate. The compressible layer has a first face proximate the fascia and a second face proximate the backer plate. The second face is provided with a recess to define a cavity between the compressible layer and the bumper plate. A pressure sensor is disposed in the cavity. The rigid backer plate has a backer plate face proximate the compressible layer and a rib member projecting from the backer plate face. The rib member is disposed at least partially in the cavity.

An automotive vehicle includes a vehicle body and a fascia coupled to the vehicle body. The vehicle also includes a rigid backer plate coupled to the body. The backer plate is disposed between the body and the fascia, and is spaced from the fascia. The vehicle further includes a compressible layer disposed between the fascia and the backer plate. The compressible layer has a first face proximate the fascia and a second face proximate the backer plate. The second face is provided with a recess to define a cavity between the compressible layer and the bumper plate. A pressure sensor is disposed in the cavity. The rigid backer plate has a backer plate face proximate the compressible layer and a rib member projecting from the backer plate face. The rib member is disposed at least partially in the cavity.

A structural component, in particular for a vehicle, includes a beam and at least one energy absorption device which is disposed on a portion of the outer surface of the beam. The beam is profiled and has at least one inner chamber.

Polymeric shock absorbing element for a vehicle including a substantially honeycomb structure having a plurality of channels which has a lateral external surface extending from a first open frontal end to a second open rear end, the shock absorbing element insertable and securable within an internal lateral cavity of a chassis of said vehicle, the internal lateral cavity being defined by at least two metallic plates. The lateral external surface includes at least one substantially planar face positioned on one side of the polymeric shock absorbing element and the additionally includes at least one metallic fixing element having a central portion which in turn includes a first central wall which is made integral with a corresponding substantially planar face of the lateral external surface, the at least one metallic fixing element additionally includes a plurality of side stiffeners which are weldable or made integral with the two metallic sheets.

Polymeric shock absorbing element for a vehicle including a substantially honeycomb structure having a plurality of channels which has a lateral external surface extending from a first open frontal end to a second open rear end, the shock absorbing element insertable and securable within an internal lateral cavity of a chassis of said vehicle, the internal lateral cavity being defined by at least two metallic plates. The lateral external surface includes at least one substantially planar face positioned on one side of the polymeric shock absorbing element and the additionally includes at least one metallic fixing element having a central portion which in turn includes a first central wall which is made integral with a corresponding substantially planar face of the lateral external surface, the at least one metallic fixing element additionally includes a plurality of side stiffeners which are weldable or made integral with the two metallic sheets.

The bumper reinforcement has a front surface flange, an upper surface web, a lower surface web, an upper lip, and a lower lip. An end of the upper surface web on the upper lip side is thicker than a center. When a collision load is applied to the front surface flange, the upper surface web extending in a direction orthogonal to the front surface flange from vicinity of an upper end of the front surface flange is deformed in an outward opened direction, and the upper lip extending downward from an extension end of the upper surface web is deformed in an inward closed direction.

The bumper reinforcement has a front surface flange, an upper surface web, a lower surface web, an upper lip, and a lower lip. An end of the upper surface web on the upper lip side is thicker than a center. When a collision load is applied to the front surface flange, the upper surface web extending in a direction orthogonal to the front surface flange from vicinity of an upper end of the front surface flange is deformed in an outward opened direction, and the upper lip extending downward from an extension end of the upper surface web is deformed in an inward closed direction.

In one aspect, an Battery Electric Vehicle (BEV) system for passenger and cargo applications comprising: a chassis mainframe coupled with a plurality of crash structures; wherein the plurality of crash structures comprises: a front crash structure and a rear crash structure, wherein the front crash structure is attached to the chassis mainframe through a first flanged joint, with a first adhesive bond between one or more flanges and suitable rivets, and wherein a flanged joint butts two beams the plurality of crash structures to provide both a load path for a load transfer from the plurality of crash structures and a base for arresting a crash deformation, wherein the flanged joint enables ease of repair in case of damage to the crash structure, requiring complete replacement of the crash structure.

In one aspect, an Battery Electric Vehicle (BEV) system for passenger and cargo applications comprising: a chassis mainframe coupled with a plurality of crash structures; wherein the plurality of crash structures comprises: a front crash structure and a rear crash structure, wherein the front crash structure is attached to the chassis mainframe through a first flanged joint, with a first adhesive bond between one or more flanges and suitable rivets, and wherein a flanged joint butts two beams the plurality of crash structures to provide both a load path for a load transfer from the plurality of crash structures and a base for arresting a crash deformation, wherein the flanged joint enables ease of repair in case of damage to the crash structure, requiring complete replacement of the crash structure.

Please substitute the new Abstract submitted herewith for the original Abstract: An impact absorber is provided for a bumper arrangement on a motor vehicle. The impact absorber can be fastened to a cross member of the motor vehicle and is designed to at least partially absorb the energy input acting on the impact absorber in the event of a collision and to provide the energy input to a force transfer portion, which can be operatively connected to a pressure sensor device, such that the collision can be detected by the pressure sensor device. The impact absorber has an absorption portion and a force transmission portion. The force transmission portion is designed to at least partially transfer input energy, acting in the event of the collision, to the force transfer portion, bypassing the absorption portion in some regions. The force transmission portion is designed such that it collapses in the event of input energy which is so high that the collision can be detected by the pressure sensor device without bypassing the absorption portion in some regions.