Methods and systems are provided for a railroad hopper car bottom discharge door having two door plates, where at least one is rotatable between open and closed positions for the bottom discharge door. A seal member is fixedly connected to a distal end of each door plate, respectively, and each seal member has a seal lip protruding from the corresponding door plate. One seal lip comprises a first obtuse angle on a lower surface of the seal lip, while the other seal lip comprises a second angle smaller than the first obtuse angle on an upper surface of the seal lip. When the bottom discharge door is closed, the two angles on the two seal lips interlock to form a seal. Methods and systems for a door-actuating assembly that utilizes a pick-up shoe and a rechargeable battery to minimize the occurrence of rail sparks inside dump sites are also provided.

A railroad open top hopper car comprises a pair of spaced trucks a railcar body, the body comprising a pair of side structures railcar, wherein each including (i) a top chord extending the side structure length, (ii) a plurality of upper side stakes extending from the top chord, (iii) an intermediate side chord extending the side structure length and below the top chord and coupled to the upper side stakes, (iv) a plurality of lower side stakes extending from the intermediate side chord, and (v) a side sill extending the length and below the intermediate side chord and coupled to the lower side stakes. The body forms discharge chutes forming pockets for the body with a plurality of intermediate doors and end doors, wherein the end doors are larger than the intermediate doors. Each door may include a biased door seal.

A railroad open top hopper car comprises a pair of spaced trucks a railcar body, the body comprising a pair of side structures railcar, wherein each including (i) a top chord extending the side structure length, (ii) a plurality of upper side stakes extending from the top chord, (iii) an intermediate side chord extending the side structure length and below the top chord and coupled to the upper side stakes, (iv) a plurality of lower side stakes extending from the intermediate side chord, and (v) a side sill extending the length and below the intermediate side chord and coupled to the lower side stakes. The body forms discharge chutes forming pockets for the body with a plurality of intermediate doors and end doors, wherein the end doors are larger than the intermediate doors. Each door may include a biased door seal.

According to some embodiments, a railcar comprises a hopper with a sloped sheet and a discharge door. A first end of the discharge door is coupled to the railcar and pivots the discharge door between closed and open positions. The sloped sheet comprises a discharge end that is in contact with the discharge door when in the closed position. A second end of the discharge door extends beyond the discharge end of the sloped sheet when in the closed position. The discharge door comprises a lip disposed at its second end that extends generally perpendicular to the discharge door and parallel to the sloped sheet when the discharge door is in the closed position. The sloped sheet comprises a gasket coupled to its exterior portion. The lip of the discharge door contacts the gasket when in the closed position.

A gondola railcar cleanout door is configured to be coupled to a side plate of a railcar adjacent a railcar floor wherein the side plate and floor each have an opening therein. The cleanout door includes a frame mountable to the railcar side plate structure, adjacent the side plate structure opening; and a door assembly coupled to the frame and moveable between an open position in which the openings in the floor and the side plate may be used to clean out the interior of the railcar, and a closed position substantially closing the openings in the side plate and the floor, wherein the door assembly includes a door side wall member configured to substantially close the opening in the side plate in the closed position and a door floor member configured to substantially close the opening in the floor in the closed position.

A gondola railcar cleanout door is configured to be coupled to a side plate of a railcar adjacent a railcar floor wherein the side plate and floor each have an opening therein. The cleanout door includes a frame mountable to the railcar side plate structure, adjacent the side plate structure opening; and a door assembly coupled to the frame and moveable between an open position in which the openings in the floor and the side plate may be used to clean out the interior of the railcar, and a closed position substantially closing the openings in the side plate and the floor, wherein the door assembly includes a door side wall member configured to substantially close the opening in the side plate in the closed position and a door floor member configured to substantially close the opening in the floor in the closed position.

An outlet gate/gate assembly having a trough section having opposing slanted sheets, and an end sheet at ends thereof, the trough section defining a trough, and each end sheet providing a discharge opening fluidly connected with the trough; and an end tube/end adapter assembly fluidly connected with each end sheet, the end tube/end adapter assembly comprising an end adapter, an outlet cap, and an end tube seal/end adapter gasket, the end tube seal/end adapter gasket positioned between the end sheet and the end adapter or within the end adapter, wherein the end tube seal/end adapter gasket comprises a base plate and a primary/main flap, the base plate defining a discharge opening, and the primary/main flap biased to, when closed, completely cover the discharge opening.

An outlet gate/gate assembly having a trough section having opposing slanted sheets, and an end sheet at ends thereof, the trough section defining a trough, and each end sheet providing a discharge opening fluidly connected with the trough; and an end tube/end adapter assembly fluidly connected with each end sheet, the end tube/end adapter assembly comprising an end adapter, an outlet cap, and an end tube seal/end adapter gasket, the end tube seal/end adapter gasket positioned between the end sheet and the end adapter or within the end adapter, wherein the end tube seal/end adapter gasket comprises a base plate and a primary/main flap, the base plate defining a discharge opening, and the primary/main flap biased to, when closed, completely cover the discharge opening.

A railcar comprises a hopper coupled to a discharge assembly. The discharge assembly comprises a discharge gate, a sloped side sheet, a gasket bracket, and a seal gasket. The sloped side sheet longitudinally extends above the discharge gate when the discharge gate is closed. The gasket bracket coupled to the sloped side sheet. The gasket bracket extends longitudinally along a bottom end of the sloped side sheet. The seal gasket is positioned between the sloped side sheet and the gasket bracket. The seal gasket has a straight section and a rounded section, such that a portion of the round section of the seal gasket is left beyond the bottom end of the sloped side sheet. The seal gasket creates a seal between the sloped side sheet and the discharge gate such that the weight of a lading increases the seal.

A railcar comprises a hopper coupled to a discharge assembly. The discharge assembly comprises a discharge gate, a sloped side sheet, a gasket bracket, and a seal gasket. The sloped side sheet longitudinally extends above the discharge gate when the discharge gate is closed. The gasket bracket coupled to the sloped side sheet. The gasket bracket extends longitudinally along a bottom end of the sloped side sheet. The seal gasket is positioned between the sloped side sheet and the gasket bracket. The seal gasket has a straight section and a rounded section, such that a portion of the round section of the seal gasket is left beyond the bottom end of the sloped side sheet. The seal gasket creates a seal between the sloped side sheet and the discharge gate such that the weight of a lading increases the seal.