A railcar system that includes a railcar with a discharge opening and a longitudinal gate positioned adjacent to the discharge opening. The system further includes a driving system connected to the longitudinal gate that is configured to move the longitudinal gate between a closed position and an open position. The system further includes a controller connected to the driving system that causes the driving system to position the longitudinal gate in the closed position, position the longitudinal gate in the open position, and position the longitudinal gate to remain an at least partially open position. The longitudinal gate is less than fully open when the longitudinal gate is in the at least partially open position.

Methods and systems are provided for a door-actuating assembly that utilizes a pick-up shoe and a rechargeable battery to minimize the occurrence of rail sparks inside dump sites. The door-actuating assembly includes a pick-up shoe, a battery electrically connected to the pick-up shoe, a hermetically sealed switch electrically connected to the battery, and an electro-pneumatic valve electrically connected to the hermetically sealed switch. The battery is rechargeable via the pick-up shoe when the pick-up shoe is biased into an active position having physical contact with a wayside conductor rail; the electro-pneumatic valve actuates the bottom discharge door between an open position and a closed position, after the battery is charged beyond a pre-determined state of charge, and after the pick-up shoe is biased into an inactive position not having physical contact with the wayside conductor rail. Railroad hopper cars comprising such door-actuating assemblies, and methods of operation are also provided.

Methods and systems are provided for a door-actuating assembly that utilizes a pick-up shoe and a rechargeable battery to minimize the occurrence of rail sparks inside dump sites. The door-actuating assembly includes a pick-up shoe, a battery electrically connected to the pick-up shoe, a hermetically sealed switch electrically connected to the battery, and an electro-pneumatic valve electrically connected to the hermetically sealed switch. The battery is rechargeable via the pick-up shoe when the pick-up shoe is biased into an active position having physical contact with a wayside conductor rail; the electro-pneumatic valve actuates the bottom discharge door between an open position and a closed position, after the battery is charged beyond a pre-determined state of charge, and after the pick-up shoe is biased into an inactive position not having physical contact with the wayside conductor rail. Railroad hopper cars comprising such door-actuating assemblies, and methods of operation are also provided.

According to some embodiments, a compression strut comprises a first strut body comprising a threaded end and a hollow end, and a second strut body comprising a threaded end and a shaped end. The hollow end of the first strut body is slidably coupled to the shaped end of the second strut body. A spring is disposed between the first strut body and the second strut body configured to resist longitudinal compression of the compression strut. The first strut body is rotationally coupled to the second strut body so that rotation of the first strut body also rotates the second strut body and rotation of the second strut body also rotates the first strut body. A first ball end is threaded to the first strut body and a second ball end is threaded to the second strut body.

Methods and systems are provided for a railroad hopper car bottom discharge door having two door plates, where at least one is rotatable between open and closed positions for the bottom discharge door. A seal member is fixedly connected to a distal end of each door plate, respectively, and each seal member has a seal lip protruding from the corresponding door plate. One seal lip comprises a first obtuse angle on a lower surface of the seal lip, while the other seal lip comprises a second angle smaller than the first obtuse angle on an upper surface of the seal lip. When the bottom discharge door is closed, the two angles on the two seal lips interlock to form a seal. Methods and systems for a door-actuating assembly that utilizes a pick-up shoe and a rechargeable battery to minimize the occurrence of rail sparks inside dump sites are also provided.

Methods and systems are provided for a railroad hopper car bottom discharge door having two door plates, where at least one is rotatable between open and closed positions for the bottom discharge door. A seal member is fixedly connected to a distal end of each door plate, respectively, and each seal member has a seal lip protruding from the corresponding door plate. One seal lip comprises a first obtuse angle on a lower surface of the seal lip, while the other seal lip comprises a second angle smaller than the first obtuse angle on an upper surface of the seal lip. When the bottom discharge door is closed, the two angles on the two seal lips interlock to form a seal. Methods and systems for a door-actuating assembly that utilizes a pick-up shoe and a rechargeable battery to minimize the occurrence of rail sparks inside dump sites are also provided.

A railroad open top hopper car comprises a pair of spaced trucks a railcar body, the body comprising a pair of side structures railcar, wherein each including (i) a top chord extending the side structure length, (ii) a plurality of upper side stakes extending from the top chord, (iii) an intermediate side chord extending the side structure length and below the top chord and coupled to the upper side stakes, (iv) a plurality of lower side stakes extending from the intermediate side chord, and (v) a side sill extending the length and below the intermediate side chord and coupled to the lower side stakes. The body forms discharge chutes forming pockets for the body with a plurality of intermediate doors and end doors, wherein the end doors are larger than the intermediate doors. Each door may include a biased door seal.

A railroad open top hopper car comprises a pair of spaced trucks a railcar body, the body comprising a pair of side structures railcar, wherein each including (i) a top chord extending the side structure length, (ii) a plurality of upper side stakes extending from the top chord, (iii) an intermediate side chord extending the side structure length and below the top chord and coupled to the upper side stakes, (iv) a plurality of lower side stakes extending from the intermediate side chord, and (v) a side sill extending the length and below the intermediate side chord and coupled to the lower side stakes. The body forms discharge chutes forming pockets for the body with a plurality of intermediate doors and end doors, wherein the end doors are larger than the intermediate doors. Each door may include a biased door seal.

According to some embodiments, a railcar comprises a hopper with a sloped sheet and a discharge door. A first end of the discharge door is coupled to the railcar and pivots the discharge door between closed and open positions. The sloped sheet comprises a discharge end that is in contact with the discharge door when in the closed position. A second end of the discharge door extends beyond the discharge end of the sloped sheet when in the closed position. The discharge door comprises a lip disposed at its second end that extends generally perpendicular to the discharge door and parallel to the sloped sheet when the discharge door is in the closed position. The sloped sheet comprises a gasket coupled to its exterior portion. The lip of the discharge door contacts the gasket when in the closed position.