A rack and pinion steering system includes a housing, a rack, a pinion gear, and a radially preloaded rack bearing. The rack is supported by the housing, and the pinion gear is meshed to the rack. The radially preloaded rack bearing is supported and preloaded to the housing and is preloaded to the rack.

A manufacturing method for a hollow rack bar made of a hollow shaft material and including a toothed section which has a rack on an outer surface and a shaft section which is formed thinner than the toothed section, the manufacturing method includes drawing the hollow shaft material by using a die and a plug, and preforming regions of the hollow shaft material including a toothed section forming region configured to form the toothed section and a shaft section forming region configured to form the shaft section to have thicknesses according to the regions respectively, and forming the rack at the toothed section forming region of the hollow shaft material which is preformed.

A power-steering device intended to be fitted on a vehicle-receiving structure, such as a cradle, the device including a rack as well as at least one actuator subassembly including at least one assistance motor, one drive gear, as well as one load-bearing structure that carries the assistance motor and is arranged to support and guide the drive gear and the rack relative to one another, the device further including one containment casing that is separate from the actuator subassembly and is fonned by connecting at least one base and one bell housing, which are attached to one another by a sealed joint such that the containment casing prevents the actuator subassembly from being exposed to water splashes, dust and salt spray from the outside environment when the power-steering device is in place on the receiving structure of the vehicle.

A steering device includes: an input shaft main body portion including an input shaft first region, and protruding from the housing, and an input shaft second region received within the steering shaft receiving space; and an input shaft cover including; an input shaft cover main body portion surrounding a portion of the input shaft first region which is closer to the input shaft second end portion than the first input shaft seal portion in the rotation axis direction, and an input shaft cover seal portion provided to the input shaft cover main body portion, abutted on the first input shaft seal portion, and arranged to suppress moisture from entering between the input shaft and the input shaft cover.

In a steering gear for a motor vehicle, a bush is pressed into a concentric opening in the worm gear, wherein the steering pinion is inserted into the bush, and wherein the bush is designed to transmit a torque acting from the worm gear onto the bush onto the steering pinion. The disclosure further relates to a method for mounting a steering gear for a motor vehicle.

A rack for a steering gear of a motor vehicle may include a toothed portion having a toothing, and a shaft portion. Separate segments comprising at least one in each case bar-shaped toothed segment and one shaft segment are provided, are aligned on a common longitudinal axis, and are connected to one another at a joint. The method may involve providing a raw material piece having a piece length that is a multiple of a segment length, thermally continuously hardening the raw material piece across a multiple of a segment length to produce a hardened semi-finished segment product, cutting to length a hardened segment from the hardened semi-finished segment product, providing a further segment, and joining the hardened segment to a further segment.

A rack-and-pinion steering for a motor vehicle, having a rack which has a longitudinal axis, a rack housing in which the rack is guided for axial displacement, and at least one end stop damping assembly for the rack, the end stop damping assembly being received in the rack housing, the end stop damping assembly including a compression body for damping an end stop and a stop member which is mounted to the rack housing for limited displacement in the axial direction, the stop member resting against a first supporting surface of the rack housing at least partly by means of the compression body in a first axial direction and resting against a second supporting surface of the rack housing in an opposite, second axial direction.

A rack bar blank for a steering system is provided. The rack bar blank includes a first region having a circular cross-section. The rack bar blank also includes a second region having a flattened surface along a length thereof, the flattened surface present prior to formation of teeth.

A turning system is configured to move a turning shaft to turn a left wheel and a right wheel of a vehicle. The turning shaft is configured to couple the left wheel and the right wheel to each other. A torsion bar is engaged with the turning shaft via a steering gear box. The turning system includes: a turning mechanism including (i) an electric turning mechanism including an electric motor configured to rotate a portion of the torsion bar which is located upstream of the steering gear box and (ii) a hydraulic turning mechanism configured to apply a moving force to the turning shaft in an axial direction, the moving force being produced by a hydraulic pressure; and an electric-motor controller configured to control the electric motor based on a frictional force in the turning mechanism and a road-surface reaction force that acts between (a) a tire on the left wheel and a tire on the right wheel and (b) a road surface.

A rack bar blank for a steering system includes a first region having a first diameter. The rack bar blank also includes a second region having a second diameter that is greater than the first diameter prior to formation of teeth on the second region and a ball screw thread on the first region.