An ATV is shown having a steering system comprised of a power steering unit having drive and driven pitman arms coupled to a drag link. The drive pitman arm is laterally offset from a vehicle centerline and is driven by the power steering unit. An alternate power steering system includes a pack and pinion subassembly coupled to a power steering motor, which then couples to steering arms of the ATV.

One aspect of this disclosure is directed to a steering system comprising a housing in which a steering rack is movably arranged and extends out of the housing on at least one side of the housing, the steering rack being connected with a tie rod via a ball joint, wherein the connection is covered by a protective bellows defining a central axis and the bellows further comprising a first end defining a first opening around the central axis, a second end defining a second opening around the central axis, and several annular folds arranged along the central axis between the first end and second end, and wherein the bellows comprises a plurality of skirts arranged along the central axis and extending away from the bellows. Another aspect of this disclosure is directed to a protective bellows defining a central axis and comprising a first end defining a first opening around the central axis, a second end defining a second opening around the central axis, and several annular folds arranged along the central axis between the first end and second end, and the bellows comprises a plurality of skirts arranged along the central axis.

Methods and apparatus to determine rack force are disclosed. An example apparatus includes a rack to couple to a steering knuckle of a vehicle, a ball nut engaged with the rack, a first ring gear coupled to the ball nut, a first pinion fixed to a motor, the first pinion engaged with the first ring gear, the motor to rotate the ball nut to move the rack, a motor encoder to detect a rotation of the first pinion, a second ring gear coupled to the ball nut, and a sensor fixed to a second pinion, the second pinion engaged with the second ring gear, the second pinion to rotate as the second ring gear rotates, the sensor to detect a rotation of the second pinion, the rotation of the second pinion and the rotation of the first pinion corresponding to a force on the rack.

A rack steering system and a motor vehicle having such a rack steering system. The inventive rack steering system comprises a steering gear housing, a toothed rack, which extends through the steering gear housing, an electric motor, which is coupled to the toothed rack on a thread side of the steering gear housing via a ball screw to provide an axial force to the toothed rack, and two track rod links arranged at axial ends of the toothed rack. The steering gear housing is designed in one piece such that a drive insert opening is formed on the thread side of the steering gear housing for arrangement of the electric motor and a direct stop face for a track rod link or a support face for the arrangement and axial support of a separate stop element for a track rod link is also formed on this thread side.

A vehicular steering device includes a turning shaft, a housing storing therein the turning shaft, a stopper provided at a shaft end of the turning shaft, and an annular elastic body. An opening of the housing is formed in a U-shaped cross-sectional shape and in an annular shape opened toward the stopper by an external cylinder portion and an internal cylinder portion. The elastic body includes a first elastic portion and a second elastic portion. The first elastic portion is supported by an inner circumferential surface of the external cylinder portion and the bottom surface, and is provided with a first clearance from an outer circumferential surface of the internal cylinder portion. The second elastic portion extends toward the stopper from the first elastic portion, and is provided with a second clearance larger than the first clearance from the inner circumferential surface of the external cylinder portion.

A modular steering system for vehicles can be applied in common to left-hand drive (LHD) and right-hand drive (RHD) vehicles and can avoid interference with peripheral parts. A steering housing and a reducer housing are separately provided to detachably assemble the steering housing and the reducer housing on the left or right of a rack bar housing and to adjust their mounting angles.

The present invention provides a vehicle including wheels, and a steering module configured to steer the wheels in one of two mutually opposite right and left directions, or in one and the other of the two mutually opposite right and left directions, respectively. In the vehicle, a caster angle is set within the range of 3 degrees relative to a kingpin angle. Though each wheel usually forms a camber angle when steered, by setting in the wheel the caster angle beforehand within the above range, the wheel does not or is less likely to form the camber angle because the camber angle and the caster angle cancel each other. Therefore, it is possible to prevent the steering angles of the wheels from being restricted, and to prevent the deterioration of steering operability.

To provide a method for manufacturing a rack that can reduce the manufacturing cost, the method comprises the following processes. An intermediate material 18a having a concave groove 42y in part in the radial direction of the outer circumferential surface that extends in the axial direction and is recessed inward in the radial direction is obtained. A plurality of rack teeth 10z are formed on an opposite surface to the concave groove 42y with respect to the radial direction of the outer circumferential surface of the intermediate material 18a by pressing the teeth-forming concave and convex section 28 that have a concave and convex configuration with respect to the axial direction in a state where the portions on both sides of the concave groove 42y of the outer circumferential surface of the intermediate material with respect to the circumferential direction are constrained and the inner surface of the concave groove 42y is not constrained.

A front frame assembly for mounting a front suspension and wheel assembly of a vehicle can include lower frame members, first frame members, second frame members, a cross frame member and a plate. The pair of first and second frame members can be connected to and can extend upwardly from a respective one of the lower frame members. The pair of second frame members can be connected to the respective one of the lower frame members and a respective one of the first frame members. The cross frame member can be connected to and extend from each of the first frame members. The plate can be connected to and can extend from the each of the first frame and second members and the cross frame member. The plate can include a ridge configured to cause the plate to buckle in the longitudinal direction of the vehicle under predetermined conditions.

There is provided an electric power steering apparatus in which a motor housing that contains motor constituent members and has a waterproofing function and a control unit case that contains control apparatus constituent members and has a waterproofing function are provided, in which an output axle of a motor extends to the outside of the motor housing while maintaining the waterproofing function, and in which a respiratory apparatus that performs a respiratory action, based on an inner pressure change, is provided in the motor housing.