A motor-driven power steering system for a vehicle is configured such that movement of the worm shaft and a clearance caused by backlash between the worm wheel and the worm shaft may be prevented using the bearing-integrated damper bush which is coupled to the end portion of the worm shaft and is made of steel, and during of rotation of the worm shaft, the lubricant is supplied between the worm shaft and the bearing-integrated damper bush to facilitate lubrication and cooling.

The present embodiments provide a reducer of an electric power steering device, comprising a boss having a coupling hole formed in a central portion to allow a steering shaft to be coupled thereto and a gear portion on an outer circumferential side of the boss and having a tooth recess portion engaged with a worm on an outer circumferential surface thereof, wherein the tooth recess portion has a first end and a second end in an axial direction of the gear portion, the first end being axially opened, and the second end being closed, and a method for manufacturing the same.

A steer-by-wire steering device includes a first member, a second member, and stoppers. The first member is rotatable together with the input shaft, and includes a first protrusion protruding from the input shaft in the radial direction. The second member includes a second protrusion protruding on the trajectory of the first protrusion, and is rotatable together with the first member with the first protrusion being abutting the second protrusion. The stoppers are provided at respective positions capable of abutting on the trajectory of the second protrusion only when the second member is rotated by the first member.

A steering control device includes an electronic control unit. The electronic control unit is configured to detect an absolute steering angle, to calculate a current command value, to control driving of a motor such that an actual current value which is supplied to the motor reaches the current command value, to store an end-position-corresponding angle which is correlated with the absolute steering angle, to perform end contact relaxation control for correcting the current command value such that a decrease of an end separation angle is regulated when the end separation angle is equal to or less than a predetermined angle, and to calculate the current command value such that an increase of the end separation angle is not regulated by the end contact relaxation control when the end separation angle is equal to or less than the predetermined angle.

Steering actuators for vehicles are described herein. An example actuator includes a rack to be coupled to a knuckle of a vehicle, a ball nut coupled to the rack, a ring gear coupled to the ball nut, and a motor with a pinion engaged with the ring gear. The motor is to rotate the ball nut, via the pinion and the ring gear, to move the rack linearly.

A reducer of an electric power steering apparatus according to embodiments disclosed herein includes: a worm shaft having a first end thereof supported by a first bearing coupled to a housing and a second end supported by a second bearing coupled to the housing; a damper axially supported on an outer race of the second bearing; and a damper support member having a first side axially supported on the damper and a second side supported on an inner face of the housing. Since the bearings are supported by the housing at the opposite ends of the worm shaft, it is possible to assemble the worm shaft with constant rotational torque at an accurate position with respect to the centers of the bearings at the opposite ends. By buffering the axial and radial movements of the worm shaft and reducing the load applied to the worm shaft in the direction in which the worm shaft is engaged with the worm wheel, the rotational torque and noise generated due to friction between the worm shaft and the worm wheel are reduced, whereby a pleasant steering feeling can be provided.

One or more embodiments are described for preventing controller windup in a motion control system. An example system includes a regulator that receives an input command to adjust a motion control variable of a mechanical system that includes a motor, the regulator configured to generate a first torque command based on the input command and an output torque from the motor. The system further includes a motor control module that receives the first torque command to generate an input torque command that is sent to the motor. The system further includes an anti-windup module that is configured to generate an anti-windup command based on the first torque command and the output torque, the anti-windup command being added to the input command that is sent to the regulator.

An electric power steering system includes: a housing defining a receiving space therein; a worm shaft disposed in the receiving space to be engaged with a worm wheel; a tilt plug coupled to an inner surface of the housing to be fastened to a predetermined position, and coupled to the worm shaft which is inserted into the receiving space to support the worm shaft; and an elastic supporter which is installed to the housing to elastically support the tilt plug toward the worm wheel. The tilt plug is provided with a coupling protrusion which is protruded from an end portion of the tilt plug in a center axis of the tilt plug and slides into an inner surface of the housing, and the inner surface of the housing is provided with a coupling indentation into which the coupling protrusion slides to restrict rotation of the tilt plug.

A steering gear for an electromechanical steering system for a vehicle includes an input shaft that can be coupled or connected to a steering column of the steering system, a segment shaft that can be coupled or connected to a steering column lever of the steering system, an angular gear, a servo gear, and an electric motor for driving the servo gear. The angular gear is designed as a bevel gear. The input shaft and the electric motor are connected to the servo gear. The servo gear is connected to the angular gear. The angular gear is connected to the segment shaft. The angular gear is formed to transmit torque from the servo gear to the segment shaft via two transmission paths.

A worm reducer has: a housing having a wheel housing portion and a worm housing portion; a worm wheel; a worm, a support bearing having an inner ring externally fitted to the tip end portion of the worm and an outer ring; an elastic biasing means elastically biasing the outer ring toward the worm wheel side; and an elastic holding means elastically holding the outer ring from both sides in a direction orthogonal to a biasing direction by the elastic biasing means and to a center axis of the worm housing portion.