Rotary assist apparatus for recirculating ball steering gears are disclosed. An example motor vehicle steering system includes an input shaft to couple to a steering shaft of a motor vehicle, a worm gear, a first end of the worm gear coupled to the input shaft, a second end of the worm gear fixed to a helical spur gear, a ball nut surrounding a portion of the worm gear, the ball nut including ball bearings and ball guides, an intermediate gear fixed to a first pinion, the first pinion engaged with the helical spur gear, a motor fixed to a second pinion, the second pinion engaged with the intermediate gear, the motor to rotate the worm gear to translate the ball nut, and a sector gear engaged with the ball nut, the sector gear to rotate as the ball nut translates.

A damper for electric power steering disposed on each of opposite ends of a worm shaft includes a rubber unit made of a rubber material, and a damper frame disposed on each of opposite sides of the rubber unit. The rubber unit includes a concave part which is concavely formed by forming a groove on an outer circumference thereof, and a convex part which is a convex remaining part.

Disclosed herein is a pinion sensor structure of a steering apparatus including a housing including a first accommodating part having an open one side surface and configured to accommodate a worm wheel and a second accommodating part configured to communicate with the first accommodating part and accommodate a worm shaft engaged with the worm wheel, a sensing unit disposed to be spaced a predetermined distance from the worm wheel to face the worm wheel, and a housing cover coupled to the one side surface of the first accommodating part, wherein the sensing unit may be fixed to the housing cover.

A steering gear mechanism is disclosed for a steering system of a motor vehicle including at least a housing, a gear wheel, a pinion intermeshing with the gear wheel and a pinion shaft comprising the pinion. The pinion shaft is mounted on one side of the pinion in a fixed bearing, which includes a pivot bearing, in which the pinion shaft is received. The pivot bearing itself is received in a fixed bearing sleeve. The fixed bearing comprises a pivot ring, which has an outer ring and an inner ring, which are connected to each other by way of one or more torsion webs in such a manner that pivoting about a pivot axis defined by the one or more torsion webs is enabled, the inner ring being received in the fixed bearing sleeve and the outer ring being mounted within the housing.

A vehicle steering device includes an electric motor applying a steering force to a vehicle turning mechanism, a first setting portion setting a target assist torque in accordance with a steering torque, a second setting portion setting an angle controlling target torque for bringing an angular deviation between a target steering angle and an actual steering angle close to zero, a restriction processing portion restricting the angle controlling target torque set by the second setting portion, a first calculating portion calculating a target automatic steering torque using the angle controlling target torque after the restriction process by the restriction processing portion, and second calculating portions performing weighted addition of the target automatic steering torque and the target assist torque in accordance with a value that changes in accordance with a driver input to calculate a target motor torque that is a electric motor target motor torque value.

A steering system for a motor vehicle has a worm gear set, comprising a worm wheel and a worm shaft, wherein the worm shaft is rotatably mounted at least one bearing point in a housing of the worm gear set by means of a pivot bearing. The pivot bearing has an increased load capacity compared to a pivot bearing with a single-row standard deep groove ball bearing. A pivot bearing for a steering system has an inner ring and an outer ring, wherein a plurality of rolling elements is arranged between the inner ring and the outer ring. One of the bearing rings is designed as a full ring and the other bearing ring as a split bearing ring, the split bearing ring having a first ring element and a second ring element.

A worm gear for a worm gear mechanism of a motor vehicle steering system includes a carrier body and a multiplicity of teeth with tooth surfaces. The teeth point radially outward and the carrier body is formed from a plastic including reinforcement fibers and has a multiplicity of ribs with rib surfaces which point radially outward from a central encircling ring-shaped web of the worm gear. The teeth are applied to the ribs of the carrier body by injection molding, and the reinforcement fibers are oriented, wherein the multiplicity of reinforcement fibers, in terms of their orientation, follow the adjacent rib surfaces of the carrier body and/or the adjacent tooth surfaces of the teeth.

A reducer of an electric power-assisted steering apparatus includes: a second shaft that is gear-coupled to a worm wheel by a worm disposed on an outer circumference of the second shaft and is connected to a first shaft driven by a motor through a power transfer member; a bearing coupled to an inside of a gear housing so as to support rotation of the second shaft; and a ring-shaped fixing member that is coupled to the second shaft and supported by one side of the bearing, and provides support between the second shaft and the bearing, thereby preventing the second shaft from escaping from the power transfer member.

A steering gear mechanism is disclosed for a steering system of a motor vehicle including at least a housing, a gear wheel, a pinion intermeshing with the gear wheel and a pinion shaft comprising the pinion. The pinion shaft is mounted on one side of the pinion in a fixed bearing, which includes a pivot bearing, in which the pinion shaft is received. The pivot bearing itself is received in a fixed bearing sleeve. The fixed bearing comprises a pivot ring, which has an outer ring and an inner ring, which are connected to each other by way of one or more torsion webs in such a manner that pivoting about a pivot axis defined by the one or more torsion webs is enabled, the inner ring being received in the fixed bearing sleeve and the outer ring being mounted within the housing.

An electromechanical steering system may include a reduction gearbox where a worm gear is mounted in first and second bearings rotatably about a longitudinal axis. Rolling elements are disposed between inner and outer rings of the bearings. The inner rings are rotationally fixed on a shaft driven by the worm gear. A spring element is disposed between the inner ring of the second bearing and the worm gear. The spring element has an at least partially annular main body that when installed extends coaxially with the longitudinal axis. Spring arms in a circumferential direction are spaced apart from the longitudinal axis emanating from an external circumferential side of the main body. A first spring arm has a first leg that points away from the longitudinal axis and a second leg on which a free end is disposed, with the second leg running at least partially parallel to the longitudinal axis.