An electric propulsion system for a vertical take-off and landing (VTOL) aircraft, the electric propulsion system including an electrical motor having a stator and a rotor. The electric propulsion system may include a main shaft possessing at least one shoulder on an outer surface of the main shaft. The electric propulsion system may include a gearbox assembly comprising a sun gear that is concentrically aligned with the main shaft at least one planetary gear that interfaces with the sun gear. The electric propulsion system may include a planetary carrier, wherein a center of the planetary carrier is concentrically aligned with the main shaft. The electric propulsion system may include a propeller flange assembly that travels through the rotor, and an axial buttress positioned in the at least one shoulder located on the main shaft.

An electric propulsion system for a vertical takeoff-and-landing aircraft having an inverter assembly, a gearbox assembly, an electric motor assembly. The inverter assembly, the gearbox assembly, and the electric motor assembly may be substantially aligned along an axis. The inverter assembly, a gearbox assembly, and electric motor assembly may each abut at least one of the others. The electric engine may use a liquid, such as oil, for cooling and lubricating components of the inverter assembly, gearbox assembly, and electric motor assembly. Further, the electric engine may use volumes of oil for cooling and lubricating components below a threshold volume so that the electric engines do not require a fire protective barrier.

An electric propulsion system for a vertical takeoff-and-landing aircraft having an inverter assembly, a gearbox assembly, an electric motor assembly. The inverter assembly, the gearbox assembly, and the electric motor assembly may be substantially aligned along an axis. The inverter assembly, a gearbox assembly, and electric motor assembly may each abut at least one of the others. The electric engine may use a liquid, such as oil, for cooling and lubricating components of the inverter assembly, gearbox assembly, and electric motor assembly. Further, the electric engine may use volumes of oil for cooling and lubricating components below a threshold volume so that the electric engines do not require a fire protective barrier.

An electric aircraft engine includes an electric motor driving a propulsor. A power source powers the electric motor. An electric compressor supplies compressed air. A nacelle surrounds the electric motor, the power source and the electric compressor. An aircraft and a method are also disclosed.

An electric aircraft engine includes an electric motor driving a propulsor. A power source powers the electric motor. An electric compressor supplies compressed air. A nacelle surrounds the electric motor, the power source and the electric compressor. An aircraft and a method are also disclosed.

An electric propulsion system for a vertical take-off and landing (VTOL) aircraft having a heat exchanger to cool fluids used in an electrical engine, the electric propulsion system comprising at least one electrical engine mechanically connected directly or indirectly to a fuselage of the VTOL aircraft and electrically connected to an electrical power source. The electrical engine may comprise an electrical motor having a stator and a rotor; a gearbox assembly comprising a sun gear; at least one planetary gear; a ring gear; and a planetary carrier. The electric engine may include an inverter assembly comprising a thermal plate and an inverter assembly housing; an end bell assembly that is connected to the thermal plate of the inverter assembly; and a heat exchanger comprising an array of cooling fins and tubes.

An electric propulsion system for a vertical take-off and landing (VTOL) aircraft having a heat exchanger to cool fluids used in an electrical engine, the electric propulsion system comprising at least one electrical engine mechanically connected directly or indirectly to a fuselage of the VTOL aircraft and electrically connected to an electrical power source. The electrical engine may comprise an electrical motor having a stator and a rotor; a gearbox assembly comprising a sun gear; at least one planetary gear; a ring gear; and a planetary carrier. The electric engine may include an inverter assembly comprising a thermal plate and an inverter assembly housing; an end bell assembly that is connected to the thermal plate of the inverter assembly; and a heat exchanger comprising an array of cooling fins and tubes.

Electric motors and related methods employ a stator assembly as part of a housing assembly that reacts output shaft loads to a mounting base. An electric motor includes an output shaft, a rotor coupled to the output shaft, a first housing, a first bearing assembly coupled to the first housing, a second housing, a second bearing assembly coupled to the second housing, and a stator assembly. The stator assembly includes a structural stator core member and stator coils. The structural stator core member extends circumferentially around the output shaft. The second housing is coupled to the first housing by the stator core.

An assembly for an aircraft includes a power system and a monitoring system. The power system includes an electric power source, an electric motor and a motor controller electrically coupled between the electric power source and the electric motor. The motor controller is configured to regulate a flow of electricity from the electric power source to the electric motor. The electric motor is configured to drive rotation of a rotating component. The monitoring system is configured to determine an electric power output parameter, a mechanical power output parameter and an efficiency parameter based on the electric power output parameter and the mechanical power output parameter. The electric power output parameter is indicative of an electric power drawn by the electric motor through the motor controller from the electric power source. The mechanical power output parameter is indicative of a mechanical power received by the rotating component from the electric motor.

A control system for charging an aircraft, comprising: a battery pack, an input device configured to enable a user to select between different charging modes, two main contactors connecting the battery pack to an electric propulsion unit (EPU) load and an auxiliary load, a EPU load contactor connecting the battery pack to the EPU load and a controller configured to receive the selected charge mode and control the contactors, keep the two main contactors open upon receiving a user selection to charge in a first mode, close the two main contactors and keep an EPU load contactor open upon receiving a user selection to charge in a second mode, and close the two main contactors and the EPU load contactor upon receiving a user selection to charge in a third mode.