A rail-captive sled for deploying payloads into outer space from a space launch vehicle. The sled is driven by a piston, powered by residual tank pressure from a tank native to the space launch vehicle. The rails are arranged parallel and adapted to a cross-sectional shape of a payload, such as small satellites or cubesats. The sled is a box frame sled with an adaptation to receive the piston. The rails may be attached to the residual pressure tank, with the piston in the residual pressure tank and aligned to the rails, or the pressure may be drawn from tank plumbing to a cylinder specific to the piston. The rails have a releasable closure to avoid unplanned egress of the payload, and the closure locks in the open position once released. The piston may be constrained by a direct constraint or by the closure via the payload.

A module separation mechanism, in particular for rockets, includes a cylindrical first body, a cylindrical second body, and a ring connecting the two bodies, The ring comprises at least one tension lock together with a cover. The first body comprises at least one radially mounted actuator that is adapted to eject the tension lock together with the cover from the ring in a manner to disengage the ring. The first body further comprises at least one ejecting member adapted to eject the second body from the first body. The outer surface of the ring together with the cover is faced with the outer surface of the first body and the second body.

A stackable pancake satellite that is configured so that a plurality of the satellites can be stacked within a payload fairing of a launch vehicle. Each satellite includes sections that are folded or rotated together prior to launch, and unfolded or rotated away from each other when deployed. A first section is a satellite body having a first side that acts as a thermal radiator and a second side opposite the first side that includes an antenna. A second section includes one or more solar panels attached adjacent to the first side of the satellite body. A third section includes a splash plate reflector attached adjacent to the second side of the satellite body that reflects signals between Earth and the antenna. When deployed, the solar panels are pointed towards the Sun and the splash plate reflector directs the signals between the Earth and the antenna.

Technology is disclosed for a dispenserless multi-satellite launch configuration in which multiple satellites are interconnected to form a composite beam structure that provides stability independently of the launch vehicle. When in the launch configuration, the satellites are formed into a bundle, where each satellite connects by one or more simple connector along the edges of its inner facing vertical side to the satellite adjacent on each side. This composite beam structure provides a stable launch configuration independently of the launch vehicle. Each of the satellites also has one or more connectors along the bottom edge of the inner facing vertical side allowing the bundle to be attached to a ring type launch vehicle interface. Once launched, the satellites can be dispensed by releasing the connector.

A separation device includes: an outer case; a pillar-shaped separation member including an engaging portion; a support member including a swinging portion and an engageable portion, the swinging portion being swingably supported by the outer case, the engageable portion supporting the separation member; an inner case including a fitting hole restricting swinging of the support member; and an operation-enabling element, which supports the inner case and which is fusion-cut when an electric current is applied thereto. When the operation-enabling element is fusion-cut, the inner case is displaced, such that: the engageable portion of the support member detaches from the fitting hole; the swinging portion swings; and the engageable portion moves away from the engaging portion to release the separation member.

Systems and methods for transferring, storing, and/or processing materials, such as fuel or propellant, in space, are disclosed. A representative system includes a flexible container that is changeable between a stowed configuration in which the flexible container is contained within a satellite, and a deployed configuration in which the flexible container extends away from the satellite. The system can include a tanker with a storage container to dock with and refuel a satellite. Another representative system includes a controller programmed with instructions that position a spacecraft with a storage container in a first orbit, transfer the spacecraft to a second orbit, dock the spacecraft with a satellite in the second orbit, transfer material between the storage container and the satellite, undock the spacecraft from the satellite, and, optionally, return the spacecraft to the first orbit. An androgynous coupling system with mechanical and fluid connectors facilitates docking and material transfer.

A separation system for separable elements of spacecraft and launchers includes an upper ring, a lower ring and a band with an inner channel which houses slidable clamps, which are applied against the upper ring and the lower ring that form the connection interface between the two separable elements. A device joins/separates the ends of the band, both the upper ring and the lower ring including an outer protruding element with a wedged section to be lodged in the clamps. The upper ring also has an inner protruding element with a wedged section that matches a channel shaped section in the lower ring, the lower ring also has an outer portion including the outer protruding element with a wedged section and the channel shaped section, the outer portion protruding from a main part of the lower ring and being spaced from it creating a groove.

A method of releasing artificial satellites into Earth's orbit includes providing an orbital transport spacecraft able to move at orbital height and comprising a cargo area, hooking a plurality of satellites in said cargo area, housing said orbital transport spacecraft in a space launcher configured to reach an orbital height, releasing said orbital transport spacecraft at orbital height, when said space launcher reaches orbital height, by imparting a separation thrust to said orbital transport spacecraft, releasing satellites in sequence from the cargo area. The release of each satellite from the cargo area occurs in a respective predetermined direction and upon the orbital transport spacecraft has reached a respective predetermined position.

Provided herein are various improvements to launch vehicle payload systems, such as employed to launch and deploy secondary payloads into orbit. In one example, a system includes a fairing configured to encase a payload within an envelope of a primary fairing of a launch vehicle, and a mount system configured to adapt a mounting port for the payload to a mounting port associated with the launch vehicle. The system also includes a fairing door configured to be commanded open for deployment of the payload after the primary fairing has open.

The invention relates to an ejection unit for at least one satellite, in particular a picosatellite, comprising a frame that defines an inner space for receiving the satellite; and a retention device for holding the satellite in the inner space, the retention device being configured such that the satellite is releasable from the retention device.