A rotatable thermoforming machine for producing soluble pockets made from a soluble web. The machine has a plurality of pocket forming cavities 38a, b, c in each of which a respective pocket is formed in the soluble web. The pockets travel in a machine direction defined as the X direction and filling means 44 is arranged to at least partially fill the or each pocket formed in the soluble web. The filling means 44 comprising one or more nozzles 44, each nozzle 44 being arranged to be moveable in at least the X-direction as the or each respective pocket is filled from the filling nozzle 44.

A method of forming dual layer water soluble packets includes drawing a base film into a cavity of a mold, drawing air through openings in the base film, metering an amount of a first product of a first color onto the base film in the cavity, metering an amount of a second product of a second color onto the amount of the first product, and, scaling a lid film to the base film.

A system includes a film processing module, a processor, and memory. The processor and memory are in communication with the film processing module. The processor is configured to dynamically coordinate movement of the film processing module relative to a moving web of film and to perform a function on the web of film with the film processing module.

Packaging apparatus comprises two counter-rotatable sealing dies for pressing together two tissue webs to produce pockets for containing a substance for preparing beverages and to seal around the pockets, and two heating drums for heating the sealing dies and each being positioned inside a respective sealing die, wherein a first heating zone of each heating drum comprises a first plurality of circumferentially distributed infrared heating elements, and a second heating zone of each heating drum comprises a second plurality of circumferentially distributed infrared heating elements.

A dosing apparatus for a machine for producing unit dose articles including first and second dosing units each having: a nozzle support body carrying a plurality of nozzles, and a movement control unit configured for moving the respective nozzle support body along a closed-loop path, wherein the movement control units of the first and second dosing units are configured for moving the respective nozzle support bodies independently of each other along the closed-loop path.

An apparatus having a nozzle, a fluid flow conduit, a fluid flow discharge opening, a fluid flow discharge opening area, a fluid flow valve, a vacuum, a vacuum conduit, a vacuum opening, a vacuum valve, and a vacuum opening area wherein the vacuum opening is spatially proximate to the fluid flow discharge opening, the vacuum opening area to the fluid flow discharge opening area has a ratio of less than or equal to 1, and the fluid flow valve and vacuum valve are coupled.

Apparatus and method for separating product containing pouches from a travelling web of adhered films carried on a film support surface includes a rotary blade drum assembly having blade configurations with blade portions arranged to form the entire perimeter edge of the flange of the pouch which rotate in synchronous registration with grooves in the film support surface. In one form, at least one blade portion and associated groove portion are non-linear and other than longitudinal or transverse to the film support surface of the forming drum or travelling web of films. The blade portions may be heated and the rotary blade drum assembly may include insulating guides for the pouches.

Packaging apparatus comprises two counter-rotatable sealing dies for pressing together two tissue webs to produce pockets for containing a substance for preparing beverages and to seal around said pockets, and two heating drums for heating the sealing dies and each being positioned inside a respective sealing die, wherein a first heating zone of each heating drum comprises a first plurality of circumferentially distributed infrared heating elements, and a second heating zone of each heating drum comprises a second plurality of circumferentially distributed infrared heating elements.

Systems and methods to form openings in water soluble packets are described. The system includes a packet forming assembly to form water soluble packets, and a laser to form one or more openings in the water soluble packets. The method includes forming openings in the water soluble packets with a laser. The openings permit air to escape from the packets. By allowing air to escape, the water soluble packets have improved packaging characteristics. The water soluble packets are packed more tightly with a product.

In an example embodiment, an apparatus for making pouch products includes a conveyor system. The conveyor system includes a first receiving location along a path of the conveyor system, and a dosing location along the path of the conveyor system. The apparatus also includes a first material dispensing station configured to transfer a first material to the first receiving location. The first material includes a first elastic layer and a first support layer. The first material dispensing station includes a dispenser roller configured to hold a roll of the first material, a plurality of rollers configured to convey the first material from the dispenser roller to the first receiving location, and a stripper plate configured remove at least a portion of the first support layer from a portion of the first elastic layer.