Methods of opening and adding expansion materials to containers made from flexible materials. The methods involve forming a partially completed container blank that may have four layers of flexible materials. The partially completed container blank may be opened by separating a portion of the first layer from a portion of the second layer by bending portions of the second, third, and fourth layers toward a first direction; and dosing the partially completed container blank, by adding an expansion material out of a dispenser and into a space disposed between a portion of the first layer and a portion of the second layer.

In methods of making disposable, flexible containers for fluent products, methods of sealing the flexible containers when such containers include expansion materials, are disclosed. The methods include forming a partially completed container blank that has layers of flexible materials. The layered structure includes a first space for a fluent product, and a second space for an expansion material. The methods of sealing the flexible containers include adding an expansion material into the second space and pressing parts of at least some of the layers together to close off the second space.

In a method of making disposable, flexible containers for fluent products, methods of opening the flexible containers are disclosed, including methods of opening multi-layer structures to enable filling of fluent product(s). The methods may include opening a partially complete container blank made of three or more layers by separating a portion of one layer from a portion of another layer by bending portions of all of the layers outward toward a first direction; and then bending portions of at some of the layers outward toward a second direction that is within 20 degrees of opposite to the first direction.

Methods of making flexible containers that include structural support frames, including methods for sealing such containers.

A first film can be conveyed through a horizontal form-fill-seal machine that contains tooling stations in which bottom sealer bars are positioned in different tooling stations relative to side sealer bars. The first film can be processed by the machine to form a first pouch. After the first pouch is formed, a vertical height of one or more of the side sealer bars and/or one or more of the bottom sealer bars can be selectively adjusted. The same bottom and side sealer bars remain in the machine during the selective adjusting of the vertical height. After the selective adjusting of the vertical height of the component, a second film can be conveyed through the horizontal form-fill-seal machine. The second film can be processed by the machine to form a second pouch having at least one dimension that is different than the first pouch.

An automatic packaging apparatus is provided, having a conveyor, a continuous longitudinally folded web, cutting and sealing mechanisms for forming flexible pouches from the web. The apparatus also includes processing stations for loading the pouches, transferring fluids (typically gases) into and out of the pouches, and sealing the pouches. Various alternative methods and devices are provided for separating each sealed pouch from the web by either making a continuous cut across a connecting strip of web material downline of the processing stations or pre-perforating the connecting strip upline of the processing stations. When the connecting strip is pre-perforated, a sealed pouch of sufficient weight may be separated from the web passively by a takeaway conveyor, and a lighter sealed pouch may be separated from the web by a tear-off mechanism that grips and pulls the web.

An automatic packaging apparatus is provided, having a conveyor, a continuous longitudinally folded web, cutting and sealing mechanisms for forming flexible pouches from the web. The apparatus also includes processing stations for loading the pouches, transferring fluids (typically gases) into and out of the pouches, and sealing the pouches. Various alternative methods and devices are provided for separating each sealed pouch from the web by either making a continuous cut across a connecting strip of web material downline of the processing stations or pre-perforating the connecting strip upline of the processing stations. When the connecting strip is pre-perforated, a sealed pouch of sufficient weight may be separated from the web passively by a takeaway conveyor, and a lighter sealed pouch may be separated from the web by a tear-off mechanism that grips and pulls the web.

Described is a compensating device applicable on intermittent advancement packaging machines with wrapping material constituted by a film made of a flexible plastic material, for continuous compensating of a stretching of the film during drawing thereof, the machine comprising a first drawing group of the film, a mobile element able to exert a determined force on the film during advancement, the mobile element being conventionally known as a dancer and a second drawing group of the film arranged downstream of the first drawing group, where each drawing group is provided with a sensor for detecting markers located at regular intervals along the film, the compensating device being constituted by a third drawing group, located between the first and second drawing groups, the third drawing group being provided with a marker sensor, the third drawing group being provided with independent motorisation and an automatic roller opening system.

Described is a compensating device applicable on intermittent advancement packaging machines with wrapping material constituted by a film made of a flexible plastic material, for continuous compensating of a stretching of the film during drawing thereof, the machine comprising a first drawing group of the film, a mobile element able to exert a determined force on the film during advancement, the mobile element being conventionally known as a dancer and a second drawing group of the film arranged downstream of the first drawing group, where each drawing group is provided with a sensor for detecting markers located at regular intervals along the film, the compensating device being constituted by a third drawing group, located between the first and second drawing groups, the third drawing group being provided with a marker sensor, the third drawing group being provided with independent motorisation and an automatic roller opening system.

A packaging device for packaging discrete medicaments in pouches that is configured to form and fill the pouches in an elongated web to contain the medicaments comprises a web drive for guiding the elongated web in a transport direction along a web trajectory, wherein the packaging device further comprises a sealing station along the web trajectory, wherein the sealing station is configured to apply a seal to the elongated web to form at least a part of a pouch.