A method and apparatus for producing product packages comprises operating first and second feedback control loops where product package weight is averaged and used to determine one of two possible adjustments to change the product fill rate and the volume of the product. The feedback loops operate in one of a plurality of index levels. The first feedback loop seeks to improve performance by making adjustments to the fill rate and volume of the product, while incrementally moving to more stable index levels requiring tighter tolerances and package weight averages based on more product packages. The second feedback loop seeks to preserve stability by making its own adjustments to the fill rate and volume of the product if large product package weight fluctuations are sensed. The second feedback loop can move operation to less stable index levels having wider tolerances and package weight averages based on fewer product packages.

A method and apparatus for producing product packages comprises operating first and second feedback control loops where product package weight is averaged and used to determine one of two possible adjustments to change the product fill rate and the volume of the product. The feedback loops operate in one of a plurality of index levels. The first feedback loop seeks to improve performance by making adjustments to the fill rate and volume of the product, while incrementally moving to more stable index levels requiring tighter tolerances and package weight averages based on more product packages. The second feedback loop seeks to preserve stability by making its own adjustments to the fill rate and volume of the product if large product package weight fluctuations are sensed. The second feedback loop can move operation to less stable index levels having wider tolerances and package weight averages based on fewer product packages.

A packaging apparatus comprising a tube forming and sealing device, a filling device, a product delivery device configured to receive a pourable product from an external product supply and to selectively feed the pourable product along a flow path to and into the filling device and a package forming unit configured to at least form and transversally seal the tube for forming packages filled with the pourable product. The product delivery device comprises a main inlet valve having a first inlet and a first outlet and a control valve arranged downstream from the main inlet valve and upstream from the filing device along the flow path and having a second inlet and a second outlet. The main inlet valve comprises a first valve element controllable into at least a closing position, an opening position and one or more intermediate positions. Additionally or alternatively, the control valve comprises a second valve element being controllable into a closed position and an open position.

A packaging apparatus comprising a tube forming and sealing device, a filling device, a product delivery device configured to receive a pourable product from an external product supply and to selectively feed the pourable product along a flow path to and into the filling device and a package forming unit configured to at least form and transversally seal the tube for forming packages filled with the pourable product. The product delivery device comprises a main inlet valve having a first inlet and a first outlet and a control valve arranged downstream from the main inlet valve and upstream from the filing device along the flow path and having a second inlet and a second outlet. The main inlet valve comprises a first valve element controllable into at least a closing position, an opening position and one or more intermediate positions. Additionally or alternatively, the control valve comprises a second valve element being controllable into a closed position and an open position.

Vertical packaging machine for generating packages from a film that according to one embodiment includes a film feeder and a forming tube with a longitudinal axis. The forming tube configured to impart a tubular shape to the film. The machine is configured for incorporating a longitudinal tool for longitudinally sealing the longitudinal ends of the tubular-shaped film together and generating a film tube. The machine also includes a module for moving the film tube, and a transverse tool for transversely sealing and cutting the film tube. The module is configured for rotating with respect to the longitudinal axis of the forming tube, being arranged in different operating positions, such that it allows arranging the longitudinal tool required in different positions for generating packages having different topologies and/or different sizes without the need of moving the transverse tool.

A bag-making and packaging apparatus creates one product per cycle by packaging articles in a bag made from a film. The bag-making and packaging apparatus includes a longitudinal sealing mechanism, a guide, an article sensor, a transverse sealing mechanism, a cutting mechanism, and a prediction unit. The guide guides the articles which fall from above into a film tube. The transverse sealing mechanism forms a transversely sealed part in the film tube with each cycle. The cutting mechanism cuts the film tube in the transversely sealed part with each cycle. The prediction unit predicts whether or not jamming of the articles could occur in the transverse sealing mechanism on the basis of an output of the article sensor with each cycle. When the prediction unit has predicted that the jamming could occur in a certain cycle, the cutting mechanism does not cut the film tube in the certain cycle.

A bag-making and packaging apparatus creates one product per cycle by packaging articles in a bag made from a film. The bag-making and packaging apparatus includes a longitudinal sealing mechanism, a guide, an article sensor, a transverse sealing mechanism, a cutting mechanism, and a prediction unit. The guide guides the articles which fall from above into a film tube. The transverse sealing mechanism forms a transversely sealed part in the film tube with each cycle. The cutting mechanism cuts the film tube in the transversely sealed part with each cycle. The prediction unit predicts whether or not jamming of the articles could occur in the transverse sealing mechanism on the basis of an output of the article sensor with each cycle. When the prediction unit has predicted that the jamming could occur in a certain cycle, the cutting mechanism does not cut the film tube in the certain cycle.

A form fill seal apparatus for forming and filling a plurality of bags with a product having a tube formation assembly forming a tubular film, a bag forming assembly configured to form transverse seals and to cut the tubular film to form bags. A product delivery system is provided to deliver product from a positive displacement pump to a product delivery tube. A control system is structurally configured to direct the positive displacement pump to operate in two different modes, a first, continuous operating mode and a second, dosing operating mode. A method of filling is likewise disclosed.

A bag making and packaging machine has pull-down belt mechanisms, a transverse sealing mechanism, a rotatable folding member, and a gas blowing mechanism. The folding member, before the transverse sealing mechanism, seals a cylindrical film, pushes against a side portion of the cylindrical film to thereby fold the cylindrical film inward and form a fold in the cylindrical film. The gas blowing mechanism blows a gas onto the fold to thereby inhibit the cylindrical film from sticking to the rotating folding member.

A bag making and packaging machine has pull-down belt mechanisms, a transverse sealing mechanism, a rotatable folding member, and a gas blowing mechanism. The folding member, before the transverse sealing mechanism, seals a cylindrical film, pushes against a side portion of the cylindrical film to thereby fold the cylindrical film inward and form a fold in the cylindrical film. The gas blowing mechanism blows a gas onto the fold to thereby inhibit the cylindrical film from sticking to the rotating folding member.