A method for three-dimensionally forming a resin packaging member. The resin packaging member is heated to a temperature not higher than the Vicat softening temperature of the packaging member, and then compression shaping is conducted at a temperature not lower than room temperature and not higher than the Vicat softening temperature so as to form a three-dimensionally shaped portion with a large protrusion.

A method for three-dimensionally forming a resin packaging member. The resin packaging member is heated to a temperature not higher than the Vicat softening temperature of the packaging member, and then compression shaping is conducted at a temperature not lower than room temperature and not higher than the Vicat softening temperature so as to form a three-dimensionally shaped portion with a large protrusion.

Methods and apparatus for manufacturing a microwavable food container include: forming a wire mesh over a mold comprising a mirror image of the microwavable food container; immersing the wire mesh in a fiber-based slurry bath; drawing a vacuum across the wire mesh to cause fiber particles to accumulate at the wire mesh surface; and removing the wire mesh including the accumulated fiber particles from the slurry bath; wherein the slurry comprises one or more of a moisture barrier, an oil barrier, and a vapor barrier.

Methods and apparatus for manufacturing a microwavable food container include: forming a wire mesh over a mold comprising a mirror image of the microwavable food container; immersing the wire mesh in a fiber-based slurry bath; drawing a vacuum across the wire mesh to cause fiber particles to accumulate at the wire mesh surface; and removing the wire mesh including the accumulated fiber particles from the slurry bath; wherein the slurry comprises one or more of a moisture barrier, an oil barrier, and a vapor barrier.

A cup having an endless sidewall with a lower stacking shoulder formed of a sidewall and bottom heel including a convexly outwardly curved rib disposed at a transition between the sidewall and a cup bottom having a bottom wall having a recessed dome-shaped center section providing draw ratio bottom wall thickness reduction to an annular flat bottom wall section defining a puncture region of the cup. The cup sidewall has a ribbed section disposed adjacent the heel and extends upwardly at least one-quarter the height of the cup helping to strengthen the relatively thin sidewall to prevent it from undesirably deforming during puncturing of the cup bottom during beverage making. The cup may include an upper shoulder formed of an outwardly expanded section of the sidewall adjacent the top of the cup and defining an filter attachment seat on one side and a cup carrier on the opposite side.

A cup having an endless sidewall with a lower stacking shoulder formed of a sidewall and bottom heel including a convexly outwardly curved rib disposed at a transition between the sidewall and a cup bottom having a bottom wall having a recessed dome-shaped center section providing draw ratio bottom wall thickness reduction to an annular flat bottom wall section defining a puncture region of the cup. The cup sidewall has a ribbed section disposed adjacent the heel and extends upwardly at least one-quarter the height of the cup helping to strengthen the relatively thin sidewall to prevent it from undesirably deforming during puncturing of the cup bottom during beverage making. The cup may include an upper shoulder formed of an outwardly expanded section of the sidewall adjacent the top of the cup and defining an filter attachment seat on one side and a cup carrier on the opposite side.

A method for producing a cup for a capsule for the preparation of infused or soluble beverages is provided. The method includes the steps of co-injection molding a cup of multilayer plastic material with an intermediate layer of the gas barrier type, the cup being a single body provided with a bottom having a nozzle, and an inner base including a completely closed central portion covering the nozzle, partially cutting the central portion to form at least one opening connecting the inside of the cup and the nozzle, and a further step of folding a portion of the cup between the opening and the nozzle towards the inside of the nozzle to form a deflector.

A method for producing a cup for a capsule for the preparation of infused or soluble beverages is provided. The method includes the steps of co-injection molding a cup of multilayer plastic material with an intermediate layer of the gas barrier type, the cup being a single body provided with a bottom having a nozzle, and an inner base including a completely closed central portion covering the nozzle, partially cutting the central portion to form at least one opening connecting the inside of the cup and the nozzle, and a further step of folding a portion of the cup between the opening and the nozzle towards the inside of the nozzle to form a deflector.

A method for manufacturing an injection molded container includes operating an injection molding apparatus to inject one or more polymeric materials into a mold cavity to form a container. The container includes an energy director ring protruding from an inside surface of the container and extending circumferentially along the inside surface. The method includes welding a filter onto the inside surface by applying a welding force to the inside surface. The energy director ring causes the welding force to be concentrated at a location of the energy director ring, thereby forming a circumferential weld that secures the filter to the inside surface the location of the energy director ring.

A method for manufacturing an injection molded container includes operating an injection molding apparatus to inject one or more polymeric materials into a mold cavity to form a container. The container includes an energy director ring protruding from an inside surface of the container and extending circumferentially along the inside surface. The method includes welding a filter onto the inside surface by applying a welding force to the inside surface. The energy director ring causes the welding force to be concentrated at a location of the energy director ring, thereby forming a circumferential weld that secures the filter to the inside surface the location of the energy director ring.