A packaging material is provided which is comprised of a plank of structural foam and a plurality of vertical interior voids defined in the plank. The ratio of the height of each interior void is between about 60% and about 65% of the height of the plank, and the diameter of each interior void is between about 55% and about 65% of the height of the void. Each interior void has a bottom portion defining a conical dome shape. The dome-shaped interior voids advantageously allow for the use of lower cost lower, lower density material to be used to archive the same performance as higher density, or higher cost materials. When the structural foam has a material density of 1.2# it exhibits properties of structural foam having a material density of 2.2#, and when the structural foam has a material density of 2.2# it exhibits properties of structural foam having a material density of 4.0#.

An insulation core made of at least one of pressed straw or hay, wherein the insulation core is geometrically defined and stable in shape, the shape retention of the insulation core given by the stochastic distribution and form of stalks of the at least one of pressed straw or hay, and fibers of stalks of the at least one of pressed straw or hay remain undissolved within the natural structure of the stalks; and a covering that covers the insulation core on all sides and is predominantly connected by form-locking to the insulation core, and that the density of the insulation packaging is between 40 kg\m.sup.3 and 250 kg\m.sup.3.

An insulation core made of at least one of pressed straw or hay, wherein the insulation core is geometrically defined and stable in shape, the shape retention of the insulation core given by the stochastic distribution and form of stalks of the at least one of pressed straw or hay, and fibers of stalks of the at least one of pressed straw or hay remain undissolved within the natural structure of the stalks; and a covering that covers the insulation core on all sides and is predominantly connected by form-locking to the insulation core, and that the density of the insulation packaging is between 40 kg\m.sup.3 and 250 kg\m.sup.3.

An insulated shipping container and method of forming and loading an insulated container utilizing sustainable materials including recycled post-industrial, pre-consumer natural fiber, plant-based fiber and synthetic fiber to include recycled polyethylene terephthalate (PET).

A packaging part (1) for securing an item to be packaged in an outer packaging, has at least one supporting body (2, 16) that acts as a decoupling element. The supporting body is formed as a hollow body and projects from a bearing base. The supporting body (2, 16) has a base with a relatively large cross-section in the area of the bearing base and tapers in a direction away from the bearing base. The supporting body (2, 16) further has in its shell surface at least one line of weakness (14) that divides the supporting body into an upper part and a lower part. The upper part of the supporting body (2, 16) can be pressed along the line of weakness (14), preferably completely, into the lower part under load.

A cushioning material includes cushioning sheets stacked on top of another and configured to reduce an external force acting on an electrical device. The cushioning sheets include a first cushioning sheet that is positioned to intersect a direction of the external force acting on the electrical device and a second cushioning sheet that has a higher strength in the direction of the external force acting on the electrical device than the first cushioning sheet and is positioned to intersect the direction of the external force acting on the electrical device.

A cushion member includes a tubular cushion and an inner cushion. The tubular cushion is in a tubular form having a tubular axis extending in a first direction. The tubular cushion makes contact with an article to be packed from one side in a second direction perpendicular to the first direction. The tubular cushion deforms to damp a first impact applied from the second direction. The inner cushion is disposed in the internal space of the tubular cushion. The inner cushion deforms to damp a second impact when, after the first impact, with the tubular cushion deformed, the second impact is applied from the second direction. The lateral direction of a cardboard sheet constituting the inner cushion is the second direction.

Reconfigurable packaging for a cooking appliance includes a base including a base panel defining lower wing slots and opposing sidewalls extending from the base panel. The base defines a storage cavity. A cover is coupled to the base and configured to enclose the storage cavity. The cover includes a cover panel defining upper wing slots, a first side wing extending from a first side of the cover panel, and a second side wing extending from a second side of the cover panel. The first side wing and the second side wing are operable between a first folded position engaging the upper wing slots and a second folded position engaging the lower wing slots.

Reconfigurable packaging for a cooking appliance includes a base including a base panel defining lower wing slots and opposing sidewalls extending from the base panel. The base defines a storage cavity. A cover is coupled to the base and configured to enclose the storage cavity. The cover includes a cover panel defining upper wing slots, a first side wing extending from a first side of the cover panel, and a second side wing extending from a second side of the cover panel. The first side wing and the second side wing are operable between a first folded position engaging the upper wing slots and a second folded position engaging the lower wing slots.

A product packaging system in one embodiment includes a stack of products defining a pair of opposing major side surfaces, a top surface, a bottom surface, and pair of opposing end surfaces; protective corrugated sheets covering two or more of the stack side, top, and bottom surfaces; and a protective end pad covering each of the stack end surfaces. Each protective corrugated sheet includes a pair of longitudinally-extending and protruding corner reinforcement structures disposed along corner regions of the stack. The reinforcement structures are three-dimensional structures having different possible configurations which provide crush-resistance in the assembled product package. The product package collectively comprising the foregoing components is insertable into an outer shipping carton for transit. Some embodiments include banding which holds the stack of products together. In one embodiment, the products may be mirrors.