An insulated box assembly includes a monolithic outer box comprising four outer lateral sidewalls, the four outer lateral sidewalls defining an inner surface of the monolithic outer box, the inner surface defining an inner cavity; a monolithic inner box comprising four inner lateral sidewalls, the monolithic inner box received in the inner cavity, the four inner lateral sidewalls defining an outer surface of the monolithic inner box; and a monolithic sidewall liner affixed to the outer surface of the monolithic inner box and received in the inner cavity between the outer lateral sidewalls and the inner lateral sidewalls, the monolithic sidewall liner configurable in an unfolded configuration and a folded configuration; wherein, in the unfolded configuration, the monolithic sidewall liner is substantially planar, and in the folded configuration, the monolithic sidewall liner is folded to define four lateral liner panels.

A thermal insulation article includes a thermally insulating pad shaped to be positioned in a cavity of a rectangular prism shipping container. The pad includes a solid compostable panel formed primarily of starch and/or plant fiber pulp that holds together as a single unit, and a water-proof or water-resistant film forming a pocket enclosing the panel. The panel includes a first section, a second section, and a third section connecting the first section to the second section, the first and second section each having a central portion and two flaps that extend from the central portion beyond the third section, and wherein the panel is foldable into an open box.

A thermal insulation article includes a thermally insulating pad shaped to be positioned in a cavity of a rectangular prism shipping container. The pad includes a solid compostable panel formed primarily of starch and/or plant fiber pulp that holds together as a single unit, and a water-proof or water-resistant film forming a pocket enclosing the panel. The panel includes a first section, a second section, and a third section connecting the first section to the second section, the first and second section each having a central portion and two flaps that extend from the central portion beyond the third section, and wherein the panel is foldable into an open box.

A recyclable, thermally insulated shipping container is entirely constructed from organic fiber materials in such a manner that the container is curbside recyclable without separation of component materials. The container includes a corrugated cardboard outer box having a bottom wall, a plurality of sidewalls and a top wall, a corrugated cardboard inner liner assembly comprising a corrugated cardboard inner box having a bottom wall and a plurality of sidewalls, and a corrugated cardboard lid assembly. The outer box, inner liner assembly and lid assembly cooperate to create a plurality of thermally insulated cavities which are filled and uniformly packed with predetermined volumes of loose-fill cellulose (organic fiber) insulation to create a predetermined insulating value. The container provides a fully insulated six-sided product cavity to receive a temperature-controlled product. A portion of the product cavity may be filled with a PCM or other thermal media to provide a consistent temperature profile.

A thermal liner can include a single piece of resilient insulation material; and an outer covering coupled to the single piece of resilient insulation material; and wherein a first portion of the thermal liner defines a first end of the thermal liner; a second portion of the thermal liner defines a second end of the thermal liner; a third portion of the thermal liner is positioned between the first portion and the second portion; the single piece of resilient insulation material at least partially defining each of the first portion, the second portion, and the third portion; the thermal liner is configured to fold to a C-shaped configuration; the first portion is positioned substantially parallel to the second portion in the C-shaped configuration; and the third portion is substantially perpendicular to the first portion and the second portion in the C-shaped configuration.

A box assembly can include an exterior piece including a first middle portion, a second middle portion, a third middle portion, and a fourth middle portion; the first middle portion and the third middle portion positioned perpendicular to the second middle portion and the fourth middle portion; a plurality of insulator pads including a first side insulator pad, a second side insulator pad, and a third side insulator pad; the first side insulator pad contacting the first middle portion; the second side insulator pad contacting the first middle portion, the second middle portion, and the third middle portion; the third side insulator pad contacting the third middle portion; and an interior piece positioned within the exterior piece, the interior piece including a first side panel and a second side panel; the first side insulator pad positioned between the first side panel and the first middle portion.

A liner comprising a body portion and a flap portion. The body portion comprises a front, a back, a first side, a second side, and a bottom. The body portion defines a cavity. The flap portion is hingedly connected to a top end of the back of the body portion. The flap portion is sized to cover the cavity. The body portion and the flap portion comprise a single piece of insulative material.

A repulpable insulated container assembly having a container formed of paper such as corrugated cardboard or varying paper materials and defining an interior; and a repulpable insert placed within the interior of the container and formed of a first paper layer; and a paper fiber pad coupled to the first paper layer.

An apparatus including a shell defining a first side and a second side, wherein the shell is formed from a one-piece integral structure, wherein the one-piece integral structure is joined together to form a seam, and wherein the seam is on one of the second side or the first side, a storage compartment, and an opening configured to provide access to the storage compartment.

A method for producing an insulation material is described herein. The method includes mixing cellulose reinforcement fibers with thermoplastic binder fibers to form a mixture. In addition, the method includes applying heat to the mixture to melt the thermoplastic binder fibers such that the thermoplastic binder fibers bind the cellulose reinforcement fibers together to form a batt. The thermoplastic binder fibers make up about 0.5% to about 25% by weight of the batt. Furthermore, the method includes slicing the batt along a horizontal plane to form a first pad having a first thickness and a second pad having a second thickness. Each of the first and second thicknesses is greater than or equal to about 1/16 of an inch.