A method and system of and for transporting items, including an improved container having thermal isolation and/or insulation characteristics to maintain a desired temperature within the container, the container being lightweight, sturdy, and able to keep its contents well insulated.

An insulated box includes a box, the box comprising a bottom panel and a side panel, the side panel attached to the bottom panel; and an insulated panel attached to the side panel, the insulated panel comprising an insulation batt and a sheet, the insulation batt enclosed between the side panel and the sheet.

An insulated box assembly includes a box, the box including a pair of opposing main box panels, a pair of opposing side box panels, each side box panel of the pair of side box panels attached to both main box panels of the pair of main box panels, and a bottom box panel; and an insulated liner, the insulated liner including a pair of opposing main liner panels, a pair of opposing side liner panels, and a liner bottom.

A machine for making insulation may include two or more rotatory members configured to pull a precut insulation product at a first rate, wherein the precut insulation product comprises a first paper layer, a second paper layer, and a continuous paper core sheet, a first restraint and a second restraint spaced apart a predetermined distance to create a first space therebetween, and two or more second rotary members configured to feed a continuous paper sheet at a second rate into the first space such that the continuous paper sheet forms a plurality of flexible loops defining a plurality of air channels that extend in a direction that is substantially perpendicular with a machine direction. The first rate may be slower than the second rate.

A sustainable insulated shipper pack assembly to transport temperature sensitive and perishable items such as food, pharmaceuticals, and medical specimens within a consistent temperature range for an extended period of time. The assembly is made of entirely recyclable materials to enable curbside recycling, such materials included for example cellulose, cardboard, corrugated cardboard, and paper-based insulation, and materials preferably made from postconsumer paper, and other environmentally friendly materials The insulated shipper pack assembly comprises an outer container, an intermediate sleeve, an inner tray, bottom insulation pad, side insulation pads, and a lid with a top insulation pad. The components of the shipper pack assembly are configured to form a close fit with one another to eliminate or significantly reduce the possibility of exposed gaps between components and between the insulation materials to minimize or eliminate temperature loss from gaps or edge loss from the contents being transported or stored.

A one-piece, foldable corrugated cooler includes a storage portion having a bottom panel, two side panels, two end panels, and four corner panels; two handle panels forming a lid and a handle; and at least one locking panel. The at least one locking panel is adapted to secure the lid in a closed orientation, and the at least one locking panel is integral with at least one corner panel and at least one handle panel.

A hot pizza box is formed of corrugated cardboard and includes an aluminum liner for the top, bottom, front, back and side panels to help retain heat within the box. A second aluminum liner may be located within the corrugated material of the box either above or below the corrugated material in the box panels. An alternative pizza box is formed of resilient material having interior and exterior members enclosing a cavity. A formed aluminum panel is located in the cavity. The bottom panel of the box has a central aperture penetrating the interior member. The aluminum panel has an opening formed to align with the aperture and a series of channels extends from the opening to edges of the panels. The aperture serves to channel heat from the pizza to the opening in the bottom panel and through the channels to the panels and tabs of the pizza box.

A machine for transitioning a box cutout from a flat configuration to a collapsed box configuration includes a first drive wheel configured to drive a box cutout towards a plunging area; a plunger configured to apply force to a central portion of a bottom panel of the box cutout so as to fold the box about a lateral bisecting axis and propel at least a portion of the box cutout downward; and opposed second and third drive wheels configured to grab a box cutout propelled downward by the plunger and further draw the box cutout downward into a collapsed box configuration within a collection area. A box cutout transitioned to a collapsed box configuration in this manner may include a bottom panel having plurality of unbroken minor score lines and broken major score lines.

There is disclosed an insulated container comprising: an external housing having abase and sidewall structure extending upwardly from the base to a first height, an upper end of the sidewall structure defining an opening of the external housing; an insert having an insert base and insert sidewall structure extending upwardly from the insert base, the insert being configured to be snugly received within the external housing, and the insert sidewall structure having a second height that is less than the first height so as to define a shoulder portion; and a thermally insulating lid having an upper surface and a lower surface, the lid being configured to be received through the opening of the external housing and positioned with edge parts of the lower surface of the lid resting on the shoulder portion defined by the insert sidewall structure; wherein the sidewall structure of the external housing is provided with at least one slit positioned above the upper surface of the lid to allow a portion of the sidewall structure of the external housing above the slit to be moveable to an inverted position so as to engage the upper surface of the lid and to hold the lid in position.

A box is made by folding a sheet of material. Preferably, the box is formed by applying adhesive and folding using a machine, and a waterproof or water resistant coating is applied so that the box is configured for use as a cooler. The box includes (a) a storage portion, including a bottom panel, a first end panel, a second end panel, a first side panel, and a second side panel; (b) four corner panels; (c) a top panel including tabs; and (d) a latching panel attached to the first side panel and pivotable relative thereto about a fold line, the latching panel including first and second subpanels. The latching panel includes cuts extending between and dividing the first and second subpanels through which the tabs respectively extend when the cooler is in a closed position.