Exemplary embodiments of a composite pallet with augmented compression support may comprise a pallet pulp body, a multiplicity of support foot sheathes, and a support bottom plate. The pallet pulp body may be comprised of pulp and may have an upper faceplate and a plurality of support feet disposed oppositely of the upper faceplate. A foot cavity may be defined within each support foot. Each of the support foot sheaths may envelope at least a portion of a corresponding support foot. The support bottom plate may be affixed to two or more of the support foot sheaths. A plurality of arcuate stiffener grooves may be disposed in the upper faceplate. One or more of the foot cavities may have a compression column disposed therein. Each compression column may comprise one or more column layers, a compression column block, or a combination thereof. The column layers may be nested.

Thermally insulated shipping system for use in transporting a pallet-sized payload. In one embodiment, the system includes a plurality of thermally insulating walls arranged to define an interior volume suitable for receiving a pallet-sized payload. The thermally insulating walls include a top wall, a bottom wall, a front wall, a rear wall, a left wall, and a right wall, of which all but the bottom wall include at least two slots facing towards the interior volume. One of the slots is an inner slot that is more proximal to the interior volume, and one of the slots is an outer slot that is more distal to the interior volume. The system also includes a plurality of inner cassettes disposed in at least some of the inner slots and a plurality of outer cassettes disposed in at least some of the outer slots. The inner and outer cassettes include phase-change materials.

A manufacturing assembly line for producing an article including a first spray coating station for applying a plastic spray coating to an existing wooden pallet, a second grinding or pulverizing station for reducing the coated article into finely ground particles of a uniform dimension, and a third heating station for converting the mixture into a molten or flowable state. The assembly line further includes a fourth extruder station for forcing the mixture at pressure through an extruder die aperture of a selected cross sectional configured extruder, and so that the mixture is reformed as an elongated article and a fifth cutting station for sectioning the extruded article into selected lengths for subsequent attachment or securernent into a desired configuration.

The present invention provides a top frame made from a thermoset foam material. The top frame includes a pair of substantially parallel sides and a pair of substantially parallel ends connected to the sides to form a generally rectangular frame structure. The frame structure has an inner layer and outer surface defining a thickness. The thermoset foam material varies in density along the frame structure thickness such that the density of the thermoset foam material is greatest near the frame structure outer surface to form a hard outer shell.

A bulk material shipping container in one embodiment including a pallet, a bottom compartment mounted on the pallet, a top compartment mounted on the bottom compartment and movable from a retracted position relative to the bottom compartment to an expanded position relative to the bottom compartment, a plurality of top compartment supporting assemblies configured to support the top compartment in the expanded position relative to the bottom compartment, and configured to release the top compartment from the expanded position to enable the top compartment to move downwardly into the retracted position, a material unloading assembly, a material loading assembly, and an extension assembly.

A system for mitigating vibration of a mass may include an elastic membrane enclosing at least one interior space and having an outer surface, where at least a bottom portion of the outer surface is coupled to a transportable supportive surface, and at least a top portion of the outer surface supports a load. The system may further include at least one port coupling the outer surface to the at least one interior space, where the port provides a source of fluid ingress into the interior space and fluid egress out of the interior space. The system may additionally include granular material distributed within the at least one interior space, where a packing density of the granular material is adjustable between a first jammed state having a first packing density of granular materials and a second jammed state having a second packing density of granular materials to accommodate different loads.

A pallet includes fire retardant coatings to improve the overall fire performance of the pallet. First, the coatings may be used in combination with fire retardant additives in the plastic material of the pallet in order to reduce the amount of additives, thereby reducing cost and improving the structural performance of the pallet. Alternatively or additionally, the fire retardant coatings may be placed inside the pallet. This eliminates the chance that the fire retardant coating will get worn off during use. For example, the coating could be placed between the reinforcement sheet and the deck or runners, within the columns, etc.

In one embodiment, a pallet comprises a top deck comprising a substrate having a first surface and a second surface, wherein the substrate comprises a first plastic material; and a layer disposed on the second surface of the substrate, wherein the layer comprises a composition comprising reinforcing fibers, polyimide fibers, and polymeric binder fibers, wherein the polymeric binder fibers have a melting point that is lower than the polyimide fibers; a bottom deck; and supporting columns disposed between the second surface and the bottom deck.

An enhanced wood product includes a urea coating to increase the strength of the wood product and various products made with coated wood.

A reinforced plastic pallet includes a pallet deck having a lower deck surface and an opposing upper deck surface, and the upper deck surface is configured for contacting goods. The reinforced plastic pallet includes one or more pallet legs extending between the lower deck surface and a base layer, wherein the base layer is reinforced with a fiber layer. A method for manufacturing a fiber-reinforced pallet having a thermoplastic part includes programming a controller with a pallet assembly profile; moving the thermoplastic part relative to a heat source to form a melted surface on the thermoplastic part; and depositing a fiber-reinforced material onto the melted surface according to the pallet assembly profile. The method may include entangling the fiber-reinforced material with the melted surface; and cooling the melted surface.