Process to produce a recyclable insulating liner, the process comprising folding a web of cellulosic material in half, thereby forming a folded web comprising two side edges a top edge and a bottom folded edge; connecting at least one of the two side edges along an intra-panel connection line to form a pouch comprising two bottom corner portions; cutting out a parallelogram-shaped section in each of the two bottom corner portions, thereby forming a cut pouch comprising two unconnected bottom corner sections comprising free edges; and expanding the cut pouch and connecting the free edges of both unconnected bottom corner sections to form straight edges.

A container lid (2) can be removed from a mouth-neck section (106) of a container without the need for a tool. Following the breakage of a breakable thin-walled line (70) in a transition region (52), the breakage of a breakable thin-walled connection wall (68) in a side wall separation region (54) can be started sufficiently smoothly in the container lid (2). For this purpose, the breakable thin-walled line (70) formed in a side wall (10) in the transition region (52) is brought into a form in which at least a part thereof extends obliquely downwardly in a counterclockwise direction.

A method of processing boxes includes shuttling a box in a first direction and cutting to separate outer flaps of the box from one another as the box moves past a cutting tool in the first direction, wherein the outer flaps overlie inner flaps. The method includes engaging a set of opening guides with the outer flaps of the box to drive the outer flaps open. The method includes opening inner flaps using shape memory and shuttling the box in the first direction over an inclined plane after the inner and outer flaps are open to flatten the box.

A moulded pulp container for food includes a main body formed from a moulded pulp material and a pulp tab portion. The main body includes a base, upstanding walls extending from the base, and an outer edge defining a container having an inner surface and an outer surface. The pulp tab portion is connected to and arranged outboard of the outer edge. The pulp tab portion has an upper surface and a lower surface. A barrier membrane laminated to the inner surface of the container and the upper surface of the pulp tab portion is removable when the pulp tab portion is detached from the main body, such that the barrier membrane remains bonded to both the main body and the pulp tab portion, which enables the barrier membrane to be peeled from the main body by pulling the pulp tab portion.

A box includes a plurality of side panels formed around an interior space. A pair of opposed outer flaps is foldably connected to two of the respective side panels, wherein the outer flaps are secured in a closed position to enclose one side of the box. A pair of opposed inner flaps are included, wherein the outer flaps overlie the inner flaps. A first one of the side panels of the box includes a pair of guide holes each configured to receive a respective opening guide for opening the outer flaps.

A repulpable insulated container assembly having a container formed of paper such as corrugated cardboard or varying paper materials and defining an interior; and a repulpable insert placed within the interior of the container and formed of a first paper layer; and a paper fiber pad coupled to the first paper layer.

A biodegradable, thermally insulated mailer and cooler, and method of making them, are disclosed. The thermally insulated packaging material are made from laminated starch foam and bio-plastic film. The lamination can be performed by heat bonding, without the use of an adhesive bonding agent, to produce biodegradable packaging materials that can pass ASTM and other certifications for home compostability and marine environment safety.

A repulpable insulated container assembly having a container formed of paper such as corrugated cardboard or varying paper materials and defining an interior; and a repulpable insert placed within the interior of the container and formed of a first paper layer; and a paper fiber pad coupled to the first paper layer.

Disclosed herein are high-barrier recyclable films for packaging having a composition of at least 95% polyethylene. The film is comprised of an oriented and annealed base film, a sealant and a barrier material between the base film and the sealant. The film can be used for high-performance packaging applications, providing good appearance and high barrier.

A recyclable expandable insulating liner comprising: a web of multilayer cellulose-based material configured to form a one-piece box shape when expanded, comprising four side panels and a bottom panel, wherein each side panel is connected to adjacent side panels and the bottom panel, and at least one of the side panels comprise an intra-panel connection line connecting two sections of the panel.