The invention relates to a method for order picking of items at a picking station, wherein the source containers (5) are transported to a retrieval position (33) in an arbitrary sequence, and the target containers (27) are provided in a sorting buffer (36) with buffer positions (39) ahead of a single loading position (35). A first target container is transported back into the sorting buffer for processing of different order lines after placement of an item for a first order line, and is temporarily buffered at a sorting position (42) until a source container with an item for a second order line is conveyed onward into a buffer track section (23) provided upstream of the retrieval position. A second target container is transported back into the sorting buffer for processing of different order lines after placement of an item for a first order line, and is moved via a second sorting position to one of the buffer positions and subsequently to the loading position if a source container with an item for a second order line has already been transported into the buffer track section. In addition, the invention relates to a picking station.

A product order fulfillment system including a multi-level transport system and a lifting transport system. Each level of the multi-level transport system having a corresponding independent asynchronous level transport system separate and distinct from the asynchronous level transport system corresponding to each other level of the multi-level transport system. Each independent lift axis of the lifting transport system being configured to independently hold at least one case and being communicably coupled to each asynchronous level transport system so as to provide for exchange of the at least one case between each asynchronous level transport system and each independent lift axis. Each independent lift axis is communicably coupled to each other independent lift axis of the more than one lift axis and forms a common output of mixed cases so as to create an ordered sequence of mixed cases in accordance to a predetermined case out ordered sequence.

A method handles malfunctioning vehicles on a track system constituting part of a storage and retrieval system configured to store a plurality of stacks of storage containers. The track system forms a grid pattern of adjacent cells. The storage and retrieval system includes a plurality of remotely operated vehicles configured to move laterally on the track system, wherein each of the plurality of remotely operated vehicles comprises driving wheels, and a control system for monitoring and controlling wirelessly movements of the plurality of remotely operated vehicles. The control system performs at least the following steps by wireless data communication: detecting an anomaly in an operational condition of a vehicle on the track system, registering the vehicle with the anomalous operational condition as a malfunctioning vehicle, registering a halt position of the malfunctioning vehicle relative to the supporting track system, and setting up a two-dimensional shutdown zone on the track system. The setting up a two-dimensional shutdown zone on the track system includes a malfunctioning vehicle zone including the halt position of the malfunctioning vehicle, and an entrance zone for entry into the malfunctioning vehicle zone. The entrance zone extends between the malfunctioning vehicle zone and a location at a periphery of the track system. The control system further performs ordering the remotely operated vehicles in operation within the shutdown zone to either move out of the shutdown zone, a halt or a combination thereof, and indicating allowance of entry into the entrance zone for an external operator by at least one of: unlocking a gateway at the periphery, and producing an entry-allowed signal registrable by a human operator located at the periphery such that the human operator may enter the entrance zone through the gateway.

A computer system for optimizing node and edge selections within a digital graph model accesses a digital graph model of a physical warehouse location. The digital graph model comprises information indicating a location of multiple specific items of inventory among shelves in the physical warehouse location. The computer system identifies a set of orders that each comprise one or more items and an order priority. The computer system then maps each item in each order selected from the set or orders to the multiple nodes within the digital graph model. The computer system identifies a ranking node from the multiple nodes. The computer system then traverses one or more edges that extend from the ranking node to identify a shortest path within the digital graph model to fill a digital model of a picking cart above a packing threshold level.

Goods storage and retrieval systems and materials handling vehicles are provided. The goods storage and retrieval system includes a multilevel warehouse racking system; a materials handling vehicle comprising a mast assembly, a picking attachment, and vehicle-based cart engagement hardware; a mobile storage cart; and a transporter comprising transporter-based engagement hardware. The transporter-based engagement hardware enables the transporter to engage, transport, and disengage the mobile storage cart. The vehicle-based cart engagement hardware is coupled to the mast assembly to (i) engage and disengage the mobile storage cart and (ii) transport the mobile storage cart to multiple levels of the multilevel warehouse racking system. The mast assembly and the picking attachment are configured to access multiple levels of the multilevel warehouse racking system. The picking attachment is configured to transfer totes between the multilevel warehouse racking system and the mobile storage cart.

Goods storage and retrieval systems and materials handling vehicles are provided. The goods storage and retrieval system includes a multilevel warehouse racking system; a materials handling vehicle comprising a mast assembly, a picking attachment, and vehicle-based cart engagement hardware; a mobile storage cart; and a transporter comprising transporter-based engagement hardware. The transporter-based engagement hardware enables the transporter to engage, transport, and disengage the mobile storage cart. The vehicle-based cart engagement hardware is coupled to the mast assembly to (i) engage and disengage the mobile storage cart and (ii) transport the mobile storage cart to multiple levels of the multilevel warehouse racking system. The mast assembly and the picking attachment are configured to access multiple levels of the multilevel warehouse racking system. The picking attachment is configured to transfer totes between the multilevel warehouse racking system and the mobile storage cart.

To provide a simple-structured low-temperature storage system capable of carrying storage objects to a full capacity on a tray and of reliably transferring storage objects without the necessity for a camera to check the positions of a rack or storage objects. The low-temperature storage system includes a storage area inside a low-temperature storage chamber for storing storage objects, and a picking area where a positioning device is disposed to allow storage objects to be carried in and out. The positioning device includes a rack fixing unit that fixes a rack, a tray fixing unit, and a drive mechanism. The rack fixing unit includes a rack pressing member that presses the rack, and a rack motion restricting member that restricts movements of the rack. The tray fixing unit includes a tray pressing member that presses the tray, and a tray motion restricting member that restricts movements of the tray.

To provide a simple-structured low-temperature storage system capable of carrying storage objects to a full capacity on a tray and of reliably transferring storage objects without the necessity for a camera to check the positions of a rack or storage objects. The low-temperature storage system includes a storage area inside a low-temperature storage chamber for storing storage objects, and a picking area where a positioning device is disposed to allow storage objects to be carried in and out. The positioning device includes a rack fixing unit that fixes a rack, a tray fixing unit, and a drive mechanism. The rack fixing unit includes a rack pressing member that presses the rack, and a rack motion restricting member that restricts movements of the rack. The tray fixing unit includes a tray pressing member that presses the tray, and a tray motion restricting member that restricts movements of the tray.

A management system for managing entering and dispatching of products to be managed in a warehouse. The warehouse includes racks, a transfer robot, and picking stations. The management system comprises: a product group generation module configured to generate, based on relevance among products in the picking work, product groups; an allocated-rack determination module configured to determine, for each one of the product groups, allocation of the racks; an allocated-picking station determination module configured to determine, for each one of the product groups, allocation of the picking stations; and a transfer robot controller configured to control the transfer robot. The allocated-picking station determination module determines the picking stations that is at a shortest distance from the racks that is allocated to the product group, as the picking stations that is to be allocated to the product group.

A management system for managing entering and dispatching of products to be managed in a warehouse. The warehouse includes racks, a transfer robot, and picking stations. The management system comprises: a product group generation module configured to generate, based on relevance among products in the picking work, product groups; an allocated-rack determination module configured to determine, for each one of the product groups, allocation of the racks; an allocated-picking station determination module configured to determine, for each one of the product groups, allocation of the picking stations; and a transfer robot controller configured to control the transfer robot. The allocated-picking station determination module determines the picking stations that is at a shortest distance from the racks that is allocated to the product group, as the picking stations that is to be allocated to the product group.